Shenzhen Xinhaisen Technology Limited
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- 0.03mm Ultra Thin Precision Chemical Etching Stainless Steel Shim High Flatness
- Product Details
- Company Details
Product Specification
1. Product Title
0.03mm Ultra Thin Precision Chemical Etching Stainless Steel Shim High Flatness Stress-Free Etched Spacer Gasket for Precision Automation Machinery
2. Product Overview
High-precision chemical etching stainless steel shims are professional ultra-thin spacing accessories specially designed for precision automation equipment, precision machinery and intelligent manufacturing industries. Adopting advanced stress-free photochemical etching technology, this ultra-thin etched shim completely eliminates traditional mechanical processing stress and edge burr defects. With ultra-high flatness and consistent micron-level tolerance, the precision metal spacer gasket can accurately calibrate equipment gaps, eliminate assembly jitter and improve mechanical operation stability. Made of high-purity 304/316 stainless steel, it features high temperature resistance, corrosion resistance and fatigue resistance, fully meeting long-term high-frequency operation standards of precision industrial equipment.
3. Core Features & Advantages
- Micron-Level Ultra Precision: Thickness tolerance ±0.005mm, flatness ≤0.01mm, uniform overall stress, accurate gap calibration without mechanical deviation.
- Zero-Stress & No Deformation: Non-mechanical etching process, no rebound deformation, no micro cracks, maintaining stable spacing accuracy for long-term operation.
- Ultra-Thin Processing Capacity: Support 0.03mm ultra-thin foil processing, solving the spacing problem that traditional process cannot produce super-thin shims.
- Smooth Burr-Free Edge: No sharp edges, no burr residues, no scratch damage to precision parts, ensuring clean assembly environment.
- Industrial-Grade Durability: High tensile strength, anti-fatigue, anti-oxidation, suitable for high-frequency operation and harsh industrial working conditions.
4. Product Specifications Table
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Item
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Specification
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Product Name
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Ultra Thin Precision Chemical Etching Stainless Steel Shim Spacer
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Material
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High-purity 304 / 316 Stainless Steel
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Thickness Range
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0.03mm ~ 1.0mm ultra-thin customization
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Precision Tolerance
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±0.005mm ultra-high precision
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Flatness Standard
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≤0.01mm high flatness
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Surface Treatment
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Mirror polishing, precision passivation, anti-corrosion treatment
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Application Industry
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Precision automation, semiconductor equipment, medical machinery, optical instruments
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Certification
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ISO9001 / ISO14001 / IATF16949 Certified
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5. Application Scenarios
Our high-precision etched shims are dedicated to high-end precision manufacturing fields: precision automation equipment gap calibration, semiconductor testing equipment, medical precision machinery, optical instrument assembly, industrial robot accessories and high-precision mold spacing adjustment.
6. Production Process
Adopt full-process precision control production for industrial-gradeetched stainless steel gaskets:
- High-precision drawing parameter confirmation
- Raw material component & thickness precision inspection
- Uniform photoresist coating & precise exposure
- Stable constant-temperature chemical etching
- Precision cleaning & mirror surface polishing
- Flatness & tolerance full detection
- Dust-free workshop packaging & shipment
7. Craft Comparison Advantage
- Photochemical Etching: Stress-free integral forming, ultra-high flatness, no burrs, micron tolerance, the only optimal process for ultra-thin precision shims.
- Laser Cutting: Thermal deformation & edge burning, poor flatness, unable to meet precision equipment assembly standards.
- Stamping: Severe stress deformation, low precision, easy fatigue damage, not applicable for high-precision industrial scenarios.
8. Quality Control & Certifications
Industrial-grade precision shims implement strict full-process quality management. Factory certified by IATF16949 automotive quality system, ISO9001 and ISO14001. Each batch undergoes flatness test, thickness tolerance test, surface roughness test and fatigue resistance test to ensure stable performance in high-precision industrial scenarios.
9. Packaging & Shipping
- Professional Dust-Free Packaging: Dust-free workshop packaging, independent anti-static bag sealing, avoiding dust adhesion and surface oxidation.
- Anti-Pressure Reinforced Packaging: Custom fixed foam card slot, completely prevent extrusion deformation during transportation.
- Global Logistics: Support international DHL/UPS/FedEx express, air and sea freight, door-to-door DDP service.
10. FAQ
- Q1: Can you guarantee ultra-high flatness for precision equipment? A: Yes. We control flatness within 0.01mm and thickness tolerance ±0.005mm, specially customized for high-precision automation and optical equipment.
- Q2: Is the ultra-thin shim easy to deform? A: Adopt stress-free etching process, no internal stress, long-term use without rebound deformation, stable precision.
- Q3: Support precision drawing customization? A: Fully support custom complex shapes, micro holes and special spacing structure according to customer industrial design drawings.
- Q4: What is the mass production cycle? A: Fast production cycle, 4-7 working days for bulk orders, ensuring customer production schedule.
11. Service & Contact
- Free precision sample testing
- Industrial-grade full inspection quality control
- Fast precision customization & mass delivery
- Professional industrial OEM/ODM solution
- 24-hour professional English technical support
- Contact Person: Susan Liu | Email: susan@xinhsen.com
12. Company Introduction
For over 13 years, Xinhaisen has pioneered developments in photochemical etching, achieving industry-leading standards and winning recognition from a global customer base across various high-tech engineering markets. Founded in 2012, we have long been committed to cooperating with customers and pioneering innovative production techniques and standardized methodologies to better meet diverse market and customized demands. These mature and optimized processing technologies have greatly upgraded our production and R&D capabilities, transforming traditional manual processing experience into standardized, systematic and scientific manufacturing systems.
To date, Xinhaisen has grown into one of China’s leading professional manufacturers specializing in photochemical etching. We also provide supporting stamping and laser-cutting services to deliver one-stop metal processing solutions. Our diversified product lineup covers fuel cell etched bipolar plates, speaker grills, precision micro meshes & filters, tea and coffee infusers, shims & gaskets, optical encoder disks & strips, EMI/RFI shielding parts, lead frames, electrical connectors & contacts, printing stencils & foils, as well as customized metal crafts.
We always take quality and service as our core mission and adhere to the highest environmental and production standards. Sustainable development is embedded in the company’s development philosophy and implemented by every employee in daily work. Our factory has obtained authoritative certifications including ISO 9001 quality management system, ISO 14001 environmental management system and IATF 16949 automotive quality management system, and we strictly maintain standardized production and quality control procedures.
Supported by rapid response efficiency, stable high quality, considerate full-process service and reasonable pricing, we have established long-term cooperative relationships and earned a high reputation with customers all over the world.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
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Business Type:
Manufacturer,Exporter
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Total Annual:
4000000-6000000
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Employee Number:
260~300
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Ecer Certification：
Verified Supplier
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