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Shenzhen Xinhaisen Technology Limited

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China Custom Precision Fuel Cell Bipolar Plates Via Chemical Etching Processing
China Custom Precision Fuel Cell Bipolar Plates Via Chemical Etching Processing

  1. China Custom Precision Fuel Cell Bipolar Plates Via Chemical Etching Processing
  2. China Custom Precision Fuel Cell Bipolar Plates Via Chemical Etching Processing

Custom Precision Fuel Cell Bipolar Plates Via Chemical Etching Processing

  1. MOQ: 1
  2. Price: USD80-300
  3. Get Latest Price
Payment Terms T/T
Supply Ability 1000000
Delivery Time 5-25days
Packaging Details PE Bag and Carton
Material Stainless steel, Titanium, Cu-Ni alloy, Fe-Ni alloy
Size Custom
Color Silver, Gold, etc
Manufacturing Technology Photo Chemical Etching and Diffusion Welding
Brand Name XHS / Custom
Model Number Custom
Certification ISO 9001, ISO 14001, IATF 16949
Place of Origin China

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms T/T Supply Ability 1000000
Delivery Time 5-25days Packaging Details PE Bag and Carton
Material Stainless steel, Titanium, Cu-Ni alloy, Fe-Ni alloy Size Custom
Color Silver, Gold, etc Manufacturing Technology Photo Chemical Etching and Diffusion Welding
Brand Name XHS / Custom Model Number Custom
Certification ISO 9001, ISO 14001, IATF 16949 Place of Origin China
High Light Precision fuel cell bipolar platesCustom fuel cell bipolar platesStainless steel bipolar plate

 High-quality fuel cell bipolar plates made via advanced chemical etching. ISO-certified manufacturer with 13+ years of expertise.

 

Fuel Cell Bipolar Plates: High-Performance Etching Solutions

 

What is a Fuel Cell Bipolar Plates?

A fuel cell bipolar plate is a critical component in fuel cell stacks, responsible for distributing reactant gases (hydrogen and oxygen), collecting electrical current, removing heat, and providing structural support. Its precision design directly impacts fuel cell efficiency, durability, and power output.

 

Fuel Cell Bipolar Plates' Key Performance Features

  • Ultra-Thin & Lightweight: Optimized for compact fuel cell designs.
  • High Conductivity: Ensures efficient electron transfer.
  • Corrosion Resistance: Withstands harsh chemical environments.
  • Complex Flow Field Patterns: Precision-etched microchannels for uniform gas distribution.

  • Low Contact Resistance: Enhances overall fuel cell efficiency.

 

Fuel Cell Bipolar Plates' Materials
We specialize in etching stainless steel, titanium, nickel alloys, and aluminum for fuel cell applications.

 

Why These Materials?
1. Stainless Steel & Titanium:

♦ Exceptional corrosion resistance in acidic/alkaline conditions.

♦ High mechanical strength for long-term durability.

♦ Superior thermal conductivity for heat management.

2. Nickel Alloys:

Ideal for high-temperature fuel cells (e.g., SOFCs).

♦ Combines conductivity with oxidation resistance.

3. Aluminum:

♦ Lightweight alternative for portable fuel cell systems.

♦ Cost-effective without compromising performance.

 

Why Chemical Etching for Bipolar Plates?

Chemical etching outperforms traditional machining methods for flow field plates:

Complex Geometries: Achieve intricate microchannel patterns without tool wear.

Burr-Free Edges: Eliminate post-processing and ensure leak-proof seals.
Material Integrity: No heat-affected zones or mechanical stress.
Scalability: Cost-effective for both prototypes and mass production.
Thin Material Handling: Precision etching down to 0.02mm thickness

 

What is Chemical Etching?
Chemical etching is a subtractive manufacturing process that uses controlled chemical reactions to selectively remove material, creating precise, complex parts.

 

Fuel Cell Bipolar Plates' Etching Process Steps:

  1. Material Prep: Clean and degrease metal sheets.
  2. Photoresist Coating: Apply UV-sensitive resist.
  3. Exposure: Transfer flow field design via photomask.
  4. Development: Remove unexposed resist to reveal etching areas.
  5. Etching: Immerse in etchant to dissolve unprotected metal.
  6. Strip & Clean: Remove residual resist and polish.
  7. QC Inspection: Validate dimensions, conductivity, and surface finish.

Our Manufacturing Capabilities

  • Materials: Stainless steel, titanium, copper-nickel alloys, aluminum, Fe-Ni alloys.
  • Thickness Range: 0.02mm – 2.0mm.
  • Tolerances: ±0.01mm for critical dimensions.
  • Additional Services:
  1. Stamping & Diffusion Welding
  2. Surface Treatments (e.g., Au/Ni plating, passivation)
  3. Conductive Adhesive Bonding
  4. Full IATF 16949-compliant quality control.

The material ,thickness and size we can produce as following

 

Material Thickness Size
STEEL AND STAINLESS STEELS 0.01mm – 1.5mm 650mm x 1800mm
NICKEL AND NICKEL ALLOYS 0.01mm – 1.5mm 600mm x 1500mm
COPPER AND COPPER ALLOYS 0.01mm – 1.5mm 600mm x 1500mm
ALUMINIUM 0.01mm – 1.5mm 600mm x 1500mm
TITANIUM AND TITANIUM ALLOYS 0.01mm – 1mm

600mm x 550mm

 

How to customize the Bipolar plates from us.

1.Please send us your design.

We accept the following file formats:

DWG, DXF, PDF, Step, Gerber, IGES, CorelDraw and Adobe Illustrator

2.Samples making lead time:3-10days

3.Express:By DHL,Fedex,TNT,around 3-7days 

 

Why Choose Us?
13+ Years Expertise: Trusted by global clients in automotive, energy, and aerospace.

ISO 9001/14001 & IATF 16949 Certified: Guaranteed quality and sustainability.
Prototype Delivery time: 3-7days.
Mass Production: 2-3Weeks

Competitive Pricing: Optimized processes for cost efficiency.

 

 

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter

  • Year Established:

    2012

  • Total Annual:

    4000000-6000000

  • Employee Number:

    260~300

  • Ecer Certification:

    Verified Supplier

For over 13 years Xinhaisen has pioneered developments in photochemical etching, achieving standards admired by the industry and appreciated by a global customer base from a wide range of high-tech engineering markets. Since found in 2012, in affiliating with our customers we have pioneered many new... For over 13 years Xinhaisen has pioneered developments in photochemical etching, achieving standards admired by the industry and appreciated by a global customer base from a wide range of high-tech engineering markets. Since found in 2012, in affiliating with our customers we have pioneered many new...

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Get in touch with us

  • Reach Us
  • Shenzhen Xinhaisen Technology Limited
  • ShaJin, Baoan, Shenzhen City, Guangdong Province, China
  • https://www.hysonetch.com/

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