Guangzhou HongCe Equipment Co., Ltd.
| Contact Resistance Range | 0-200.0 mΩ |
| Supply Ability | 1 Sets per 2 Months |
| Noise Level | ≤65 dB(A) |
| Servo Motor Power | 200W |
| Cycle Rate | 30 cycles/min |
| Payment Terms | T/T,L/C |
| Number of Stations | 6 |
| Linear Speed | 50-300 mm/s |
| Stroke Range | 0-100mm |
| Delivery Time | 60 working days |
| Packaging Details | Export-grade plywood case with high-density foam insert, vacuum-sealed moisture barrier, reinforced steel strapping |
| Positioning Accuracy | ±0.1mm |
| Place of Origin | Guangdong, China |
| Certification | Calibration Certificate(cost additional) |
| Brand Name | HongCe |
| Model Number | HC-PST001 |
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Product Specification
| Contact Resistance Range | 0-200.0 mΩ | Supply Ability | 1 Sets per 2 Months |
| Noise Level | ≤65 dB(A) | Servo Motor Power | 200W |
| Cycle Rate | 30 cycles/min | Payment Terms | T/T,L/C |
| Number of Stations | 6 | Linear Speed | 50-300 mm/s |
| Stroke Range | 0-100mm | Delivery Time | 60 working days |
| Packaging Details | Export-grade plywood case with high-density foam insert, vacuum-sealed moisture barrier, reinforced steel strapping | Positioning Accuracy | ±0.1mm |
| Place of Origin | Guangdong, China | Certification | Calibration Certificate(cost additional) |
| Brand Name | HongCe | Model Number | HC-PST001 |
| High Light | IEC60884-1 Endurance Cycling Tester ，Six-Station Endurance Cycling Tester ，PLC Endurance Cycling Tester | ||
The PLC Controlled Six-Station Plug Socket Endurance Life Cycle Testing System represents HongCe's 15+ years of expertise in automated electrical safety testing systems. This precision testing system is engineered to satisfy every requirement of IEC 60884-1 Clauses 20 (Breaking Capacity) and 21 (Normal Operation), IEC 60669-1 Clauses 19 (Normal Operation) and 20 (Making and Breaking Capacity), and corresponding national standards including GB/T 2099.1, VDE 0620-1, BS 1363-1, and EN 60669-1.
Each station operates with complete independence—different stroke lengths, speeds, cycle count targets, ON/OFF timing parameters, and failure detection thresholds can be configured simultaneously.
Industrial-grade PLC with 7-inch color HMI touch screen provides deterministic real-time control with intuitive, icon-driven user interface requiring no programming knowledge.
200W AC servo motors with 17-bit absolute encoders (131,072 counts per revolution) provide precise positioning accuracy of ±0.1mm, continuously verified at 1 kHz update rate.
Patented modular fixture system with kinematic coupling interfaces enables tool-free fixture changeover in under 2 minutes per station, compatible with 15+ international plug/socket form factors.
Five independent detection modes per station: contact resistance exceedance, mechanical overload, electrical continuity monitoring, position deviation, and cycle rate anomaly detection.
Four independent protection layers: per-station safety shields with magnetic interlocks, central emergency halt, electrical protection, and thermal protection systems.
| Parameter | Specification |
|---|---|
| Number of Test Stations | 6 stations, each independently controlled |
| Control Architecture | Industrial PLC with 7-inch TFT color HMI touch screen |
| Drive System (per Station) | 200W AC servo motor, 17-bit absolute encoder, C5-grade precision ball screw |
| Positioning Accuracy | ±0.1mm (continuously verified at 1 kHz) |
| Stroke Range | 0-100mm per station, programmable in 0.1mm increments |
| Linear Speed Range | 50-300 mm/s per station, programmable in 1 mm/s increments |
| Maximum Cycle Rate | 30 cycles per minute (one cycle = full insertion + withdrawal) |
| Cycle Counter | 6-digit electronic counter (0-999,999 cycles) with non-volatile memory |
| Test Load Voltage & Current | 30A/300V AC per station, solid-state relay switching |
| Contact Resistance Measurement | 4-wire Kelvin measurement, 1.000A DC ±0.5%, 0-200.0 mΩ range |
| Power Supply Input | AC 220V ±10%, 50Hz ±1Hz, single-phase, maximum 2.5 kW |
| Noise Level | ≤65 dB(A) at 1 meter distance |
| Overall Dimensions | Approximately 1800 × 900 × 1700 mm (W×D×H) |
| Net Weight | Approximately 480 kg |
| Standard | Clause / Reference | Test Description |
|---|---|---|
| IEC 60884-1:2013 | Clause 20, Figure 16 | Breaking capacity test for plugs and socket-outlets - 50 operating cycles at 1.1× rated voltage |
| IEC 60884-1:2013 | Clause 21, Figure 16, Table 18 | Normal operation endurance test - 5,000 cycles for ≤16A/250V, 2,500 cycles for >16A to 32A |
| IEC 60669-1:2017 | Clause 19, Figure 12 | Normal operation for switches - 40,000 operating cycles (≤16A/250V), 20,000 cycles (>16A) |
| IEC 60669-1:2017 | Clause 20, Tables 9-10 | Making and breaking capacity for switches - 200 operating cycles at 1.1× rated voltage |
| IEC 61058-1:2016 | Clause 17 | Mechanical endurance for appliance switches - without electrical load |
| GB/T 2099.1-2008 | Clause 20, 21 | Chinese national standard - breaking capacity and normal operation requirements |
| VDE 0620-1:2021 | Clause 20, 21 | German standard - endurance, breaking capacity, and temperature rise requirements |
| BS 1363-1:2023 | Clause 19, 20 | British Standard - UK-specific endurance and breaking capacity requirements |
Eliminates the root cause of invalid endurance test data by providing continuous position verification. Unlike open-loop stepper systems that can experience step loss under varying loads, the closed-loop servo architecture ensures every cycle is performed with the plug fully inserted and properly positioned.
Detects contact degradation before failure using precision 4-wire Kelvin measurement that eliminates parasitic resistance errors. Provides milliohm-level accuracy for trending analysis and early detection of contact wear.
Maximizes versatility and minimizes changeover time with tool-free fixture replacement in under 2 minutes per station. Maintains positioning repeatability within ±0.02mm after every fixture change.
| QC Stage | Inspection Activities | Acceptance Criteria |
|---|---|---|
| Stage 1: Incoming Material | Chemical composition verification, hardness testing, dimensional verification | SUS304 composition per ASTM A240, hardness within ±2 HRC, surface finish Ra ≤1.6μm |
| Stage 2: In-Process | First-article inspection, dimensional verification, weld integrity inspection | Gauge element tolerance: ±0.005mm, structural component tolerance: ±0.1mm |
| Stage 3: Assembly | Mechanical fit verification, electrical panel wiring, safety interlock testing | Insulation resistance ≥100 MΩ, all interlocks functional, no abnormal heat generation |
| Stage 4: Functional Testing | 48-hour continuous burn-in, calibration verification, safety systems testing | No failures during 48-hour burn-in, calibration within tolerance, noise ≤65 dB(A) |
| Stage 5: Pre-Shipment | Final visual inspection, documentation completeness, packaging verification | No cosmetic defects, all accessories present, packaging intact per standards |
For detailed quotations, technical specifications, or custom requirements, please contact our engineering team directly. As a source factory manufacturer, we provide factory-direct pricing and comprehensive technical support.
Company Details
Business Type:
Manufacturer
Year Established:
2003
Employee Number:
50~100
Ecer Certification：
Verified Supplier
Guangzhou HongCe Equipment Co., Ltd (hereinafter referred to as HongCe) is located in Guangzhou, China, since 2003, engaged in developing and providing test equipment and detection system for electronic & electrical products, house appliances and other products. HongCe is professionally dedicate... Guangzhou HongCe Equipment Co., Ltd (hereinafter referred to as HongCe) is located in Guangzhou, China, since 2003, engaged in developing and providing test equipment and detection system for electronic & electrical products, house appliances and other products. HongCe is professionally dedicate...
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