PLC Controlled Induction Hardening Machine with 1500mm Workpiece Length and

Product Description:

The ORD-1500MM Induction Hardening Machine is a state-of-the-art piece of industrial equipment designed to deliver exceptional performance and precision in the hardening process. This advanced hardening machine tool is specifically engineered for induction gear hardening applications, providing consistent and reliable results for manufacturers seeking to enhance the durability and wear resistance of their components. With its robust design and cutting-edge technology, the ORD-1500MM stands out as a top choice for companies requiring a horizontal quenching machine capable of handling complex and demanding tasks.

One of the key features of the ORD-1500MM is its capability to process workpieces up to 1500mm in length, making it suitable for a wide range of gear sizes and other components. This generous workpiece length capacity ensures that the machine can accommodate various production requirements, from small batch runs to larger industrial manufacturing operations. Whether you are hardening gear shafts, spindles, or other cylindrical parts, this machine provides the flexibility and adaptability needed to optimize your production line.

The power range of the ORD-1500MM is another significant advantage, with an output capacity spanning from 80KW to 200KW. This wide power spectrum allows users to select the optimal power level based on the specific material and hardening depth required for each application. The high power availability ensures rapid heating and efficient induction hardening, reducing cycle times and increasing overall productivity. This power capacity also contributes to the machine's ability to maintain consistent quality across various batch sizes and component specifications.

Cooling is a critical aspect of any hardening process, and the ORD-1500MM is equipped with a reliable water cooling system to manage the heat generated during operation effectively. This water cooling system ensures that the machine components and the workpieces themselves maintain optimal temperatures, preventing overheating and potential damage. The efficient cooling mechanism not only enhances the machine’s longevity but also guarantees uniform hardening results, which is essential for maintaining the mechanical properties and structural integrity of the hardened parts.

The design aesthetics of the ORD-1500MM are customizable to meet client preferences, with the option to choose between white and blue color finishes. This feature allows businesses to integrate the machine seamlessly into their existing production environments, aligning with corporate branding or facility color schemes. Beyond aesthetics, the machine’s construction emphasizes durability and ease of maintenance, featuring robust materials and accessible components to minimize downtime and support long-term operational efficiency.

As a horizontal quenching machine, the ORD-1500MM provides superior control over the quenching process, ensuring that the heat treatment is uniformly applied along the length of the workpiece. This orientation is particularly advantageous for induction gear hardening equipment, as it allows for precise manipulation of the workpiece during treatment, resulting in enhanced surface hardness and improved fatigue resistance. The horizontal setup also facilitates easier loading and unloading, contributing to smoother workflow and reduced labor intensity.

In summary, the ORD-1500MM Induction Hardening Machine is an exemplary solution for industries requiring high-quality induction gear hardening equipment. Its combination of a powerful 80KW-200KW motor, adaptable workpiece length capacity of up to 1500mm, efficient water cooling system, and customizable color options makes it a versatile and reliable hardening machine tool. Whether utilized as a horizontal quenching machine or for other specialized hardening applications, the ORD-1500MM delivers consistent, high-performance results that meet the rigorous demands of modern manufacturing.

Features:

• Product Name: Induction Hardening Machine
• Model: ORD-1500MM
• Power Range: 80KW-200KW
• Cooling Method: Water or Oil Quenching
• Cooling System: Water Cooling System
• Color Options: White / Blue as your request
• High Frequency Induction Heating Machine technology for precise hardening
• Designed as 1.5M Hardening machine tools for efficient processing

Technical Parameters:

Applications:

The Horizontal Quenching Machine ORD-1500mm, originating from China, is a state-of-the-art High Frequency Induction Heating Machine designed to meet the rigorous demands of modern industrial applications. Its advanced segmented quenching technology ensures precise and efficient heat treatment, making it ideal for various manufacturing scenarios where durability and performance are critical. With a heating principle based on non-contact heating, this machine provides uniform temperature distribution, minimizing thermal deformation and enhancing the quality of the workpieces.

This horizontal quenching machine is particularly suited for processing workpieces up to 1500mm in length, making it an excellent choice for industries such as automotive, aerospace, heavy machinery, and tool manufacturing. It is widely used for hardening shafts, gears, bearings, and other cylindrical components that require improved surface hardness and wear resistance. The frequency range of 10 KHz to 400 KHz allows for versatile applications, ensuring optimal performance across different material types and sizes.

Thanks to its robust power options ranging from 80KW to 200KW, the ORD-1500mm model can handle high-volume production needs with a supply ability of up to 10,000 units per month. Its white and blue customizable color options make it adaptable to various factory environments, while the CE, SGS, ROHS, ISO, and EU certifications guarantee compliance with international quality and safety standards. The machine's packaging in export wooden boxes ensures safe delivery within 1 to 15 days, with payment terms conveniently set as T/T and prices negotiable to fit client requirements.

In addition to its industrial use, the segmented quenching machine is perfect for research and development labs focused on materials science and engineering. Its precision and reliability enable detailed studies of heat treatment effects on metals. Overall, the Horizontal Quenching Machine ORD-1500mm is a versatile and efficient solution for any enterprise seeking to enhance product hardness and lifespan through advanced induction heating technology.

Customization:

Our Horizontal Quenching Machine, model ORD-1500mm, is a state-of-the-art 2.2M hardening equipment designed to meet diverse industrial needs. Manufactured in CHINA and certified by CE, SGS, ROHS, ISO, and EU standards, this induction hardening machine ensures reliability and top performance.

We offer customised hardening machines tailored to your specific requirements, including heating materials such as steel bars, shafts, gears, and axes. Utilizing a non-contact heating principle and a water cooling system, our horizontal quenching machine operates efficiently within a frequency range of 10 KHz to 400 KHz.

With a minimum order quantity of just 1 unit, flexible price negotiation, and a supply ability of 10,000 units per month, we are equipped to handle both small and large scale orders. Delivery times range from 1 to 15 days, and all products are securely packaged in export wooden boxes to ensure safe transit.

Payment terms are convenient with T/T accepted, making it easy for you to acquire our customised hardening machines that perfectly fit your production line needs.