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International Express（DHL/FEDEX/TNT/UPS/ARAMEX）/sea Freight / Air Freight / International Special Line
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For Industrial Equipment (e.g., PLC Modules, Inverters..), Shipping Cost Varies By Package Weight/volume And Delivery Location. Contact Our Sales Team For A Customized Shipping Solution And Quote
XLQ7 EtherCAT Bus Controller is a high-performance industrial control device featuring a compact card-type design that saves installation space and adapts to narrow industrial environments. Equipped with a powerful core, it supports efficient EtherCAT bus communication and precise multi-axis motion control, meeting the diverse requirements of complex industrial scenarios such as automated production lines, packaging machinery, and CNC equipment.
Product Features & Advantages
Product Features
Compact Card-Type Design: Lightweight card-style structure with small footprint, ideal for high-density cabinet layouts. Enables quick disassembly, replacement and maintenance.
High-Performance Core Configuration: Industrial-grade high-power processor delivers fast instruction execution speed and handles complex logic operations and motion control algorithms.
High-Speed EtherCAT Bus Communication: Native EtherCAT bus protocol support with microsecond-level synchronization accuracy and high real-time communication response.
Multi-Axis Motion Control Capability: Compatible with multiple motion modes including point-to-point motion, linear interpolation and circular interpolation. Supports multi-axis synchronous control.
Broad Industrial Compatibility: Supports various industrial fieldbuses and I/O expansion modules, flexibly connecting with servo drives, sensors, HMI touchscreens and other peripherals.
Product Advantages
Space & Cost Optimization: Card-type design reduces installation space and lowers cabinet deployment costs while reducing cable wiring workload.
High Performance & Real-Time Excellence: Combination of high-power core and EtherCAT bus balances computing efficiency and communication speed for faster control response.
Flexible Expansion for Complex Requirements: Rich expansion interfaces and protocol compatibility meet personalized configuration needs and reduce system integration difficulty.
High Reliability for Industrial Environments: Industrial-grade design with excellent anti-electromagnetic interference, high and low temperature resistance performance.
Cost-Effective Industrial Upgrading: Competitive pricing while maintaining equivalent performance to international bus motion controllers.
Core Technical Specifications
Parameter Category
Parameter Item
Detailed Specification
Basic Core
Model
XLQ7 Series EtherCAT Bus Controller
Processor
Industrial-grade high-performance core
Basic Instruction Execution Speed
0.01-0.03 μs
Program Capacity
4 MB
Real-time Clock
Supported
Motion Control
EtherCAT Controlled Axes
A16 (16 Axes) / A32 (32 Axes)
Bus Synchronization Cycle
250 μs (4 Axes), 500 μs (8 Axes), 1 ms (16 Axes), 2 ms (32 Axes)
Motion Modes
Point-to-point motion, linear/circular interpolation, electronic cam, follow-up control
Power supply: DC 24V; High-density I/O integration; DIN rail mounting
Large-scale production lines with intensive I/O demands (e.g., smart factory assembly lines)
Special Function Modules
XL-ETR
Terminal resistor module
Matching EtherCAT bus impedance; Ensures stable long-distance communication
Long-distance bus transmission scenarios (e.g., large workshop distributed control systems)
Application Areas
Automotive Manufacturing: Ideal for both electric vehicle assembly lines in Europe and auto parts factories in Southeast Asia. The 32-axis model enables synchronized control of robotic arms for screw tightening and insulation film lamination with microsecond-level bus synchronization.
3C Electronics & Semiconductors: Widely used in South Korean chip packaging plants and Southeast Asian smartphone assembly hubs. The 8-axis controller precisely drives drilling, etching and chip mounter equipment, ensuring micron-level accuracy.
Packaging Machinery: Essential for food packaging plants in Southeast Asia and beauty product lines in Europe. The 16-axis model synchronizes feeding, sealing, labeling and coding processes with color mark tracking for automatic deviation correction.
CNC Machine Tools & Laser Processing: Suitable for precision machine tool factories in Europe and hardware processing plants in Southeast Asia. The 32-axis controller supports linear and circular interpolation for complex curved surfaces.
Automated Logistics & Sorting: Fits large logistics centers in Europe and America, as well as cross-border e-commerce sorting stations in Southeast Asia. Controls belt conveyors, robotic grippers and barcode scanners for dynamic parcel handling.
Frequently Asked Questions
Q1: The controller fails to connect to the EtherCAT bus after installation--what's the issue?
A: First check the terminal resistor module (XL-ETR) -- it must be plugged into the last slave device on the bus, not the main controller. Also, confirm the bus cable uses shielded twisted pair (STP) and the grounding is solid. If it still doesn't work, check the bus sync cycle settings -- 32-axis systems need a 2ms cycle, not 250μs (that's only for 4-axis setups).
Q2: Why does the controller keep showing a power supply error in North American factories?
A: Most North American industrial sites use 24VDC power supplies with 110VAC input, but some cheap local supplies have unstable voltage (fluctuating beyond ±10%). The XLQ7 requires strict 24VDC ±10% input -- swap it for a certified industrial power supply (UL-listed is better). Also, check the wiring for reversed polarity.
Q3: The I/O expansion modules don't respond, even though they're connected correctly.
A: Two possible fixes: First, check the expansion module order -- XLQ7 only supports left + right expansion, not daisy-chaining beyond 16 modules. Second, confirm the module model matches the region: European equipment often uses PNP input sensors, so you need the XLE-16PX16YR module, not the NPN default XLE-8X8YT.
Q4: The controller works fine in the lab, but crashes frequently in a tropical Southeast Asian factory--why?
A: Tropical factories have high humidity (over 95% RH) and temperature spikes (over 60℃) -- the XLQ7's operating temp is 0-60℃. Solutions: Install a waterproof dust cover for the controller, add a dedicated cooling fan near the cabinet, and avoid mounting it close to heat-generating devices like servo drives.
Q5: How to handle the certification issues when customs inspects the controller in the EU?
A: Keep two documents handy: the CE certificate (EN 61131-2 standard) and the RoHS compliance report. Save digital versions on a USB drive, because EU customs often checks the certificate number against the official database. Also, make sure the CE logo is clearly printed on the controller label (not a sticker).
Product Certifications & Quality Assurance
Core International Certifications
CE Certification: Complies with EN 61131-2 industrial control equipment standards, EN 61010-1 electrical safety standards and EMC electromagnetic compatibility standards for EU and 30+ countries worldwide.
UL Certification: Passed UL 61010-1 North American safety certification, suitable for installation in 110VAC power grid environments.
RoHS Certification: Complies with Directive 2011/65/EU requirements, restricting hazardous substances for environmental compliance.
System Certification: Production base has passed ISO9001:2015 quality management system certification with CNAS-accredited testing laboratory.
Full-Process Quality Control
R&D and Design Verification: Industrial-grade core chips with extreme environment testing. Card-type structural design passed 5,000 plug-in and pull-out life tests. All products pass EMC anti-interference tests before leaving the factory.
Production and Process Control: Automated production line with 100% online inspection for key processes. Each controller undergoes 48 hours of high-temperature full-load aging test. Full-process material traceability system established.
Factory Inspection Standards: Mandatory test items include insulation resistance test (≥100MΩ), dielectric strength test (2kV/1min), I/O response accuracy test, EtherCAT bus synchronization accuracy test, and program read-write stability test.
Overseas After-Sales Warranty Services
Warranty Period: The complete machine comes with a 1-year global warranty service.
