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ACS180 Frequency Converter Inverter Ultra-Compact Inverter for Global Small Machinery
ACS180 Frequency Converter Overview
The ACS180 is an economy-class drive specifically designed for low-to-medium power applications, with a power range of 0.25 - 4kW. It offers broad motor compatibility, supporting both asynchronous motors and permanent magnet synchronous motors (PMSMs) without the need for additional configurations, effectively meeting the power requirements of various devices. Equipped with a built-in EMC filter, the product minimizes electromagnetic interference and complies with industrial EMC standards. It also comes standard with the Safe Torque Off (STO) function, providing basic safety guarantees for equipment operation and production processes.
Key Features & Benefits
Excellent Motor Control & Energy-Saving Performance: Drives both asynchronous motors and permanent magnet synchronous motors simultaneously. Equipped with sensorless vector control technology for precise torque control without encoder. Built-in energy optimization function automatically adjusts motor magnetic flux to reduce current, saving energy while lowering equipment operating noise.
Robust Adaptability to Harsh Environments: Coated circuit board and independent air duct design significantly reduce cooling airflow through electronic components. Can operate at full load stably in 50℃ environments under heavy-load conditions, with derated operation at 60℃.
Compact Design for Flexible Installation: Compact overall structure with IP20 protection class supports side-by-side installation of multiple devices, enabling flexible integration into space-constrained cabinets.
Rich Built-in Configurations for Cost Reduction: Standard-equipped with EMC filter meeting different electromagnetic compatibility class requirements (C2, C3, C4). Built-in Safe Torque Off (STO) function quickly puts motor into torque-free state, ensuring equipment operation safety.
Convenient Operation & Communication: Graphical user interface with simplified menu and spring-loaded terminal blocks simplify parameter setting and wiring. Standard Modbus RTU interface for easy integration with industrial networks and PLCs.
Compatible Universal Product Ecosystem: Shares same operation platform and tools with other drives in ABB's compatible drive product family, reducing operational complexity.
Asynchronous motor, Permanent Magnet Synchronous Motor (PMSM)
Control Modes
Control Methods
Sensorless Vector Control, V/F Control
Speed Regulation
Speed Range
0 - 590Hz
Protection & Environment
Protection Class
IP20
Operating Temperature
Ambient Temperature
Full-load operation at 50℃ under heavy load; Derated operation required at 60℃
Installation
Installation Altitude
Up to 1000m
Core Functions
Built-in Components
EMC filter (complies with C2/C3 classes; optional for some models)
Safety
Safety Function
Safe Torque Off (STO), compliant with SIL3 standard (EN 61800-5-2)
Power Device
IGBT Module
Infineon IGBT7 module with maximum operating junction temperature of 175℃
Interfaces
Analog Interfaces
2 analog inputs, 1 analog output
Digital Interfaces
Digital I/O
4 digital inputs, 2 digital outputs
Communication
Communication Protocol
Standard Modbus RTU, supports RS-485 interface
Model Specifications
Single-phase 230V (200-240V) Models
Model
Rated Power (kW)
Rated Current (A)
Frame Size
ACS180-04N-02A4-1
0.37
2.4
R0
ACS180-04N-03A7-1
0.55
3.7
R0
ACS180-04N-04A8-1
0.75
4.8
R0
ACS180-04N-06A9-1
1.1
6.9
R1
ACS180-04N-09A8-1
2.2
9.8
R1
ACS180-04N-12A2-1
3
12.2
R2
Three-phase 230V (200-240V) Models
Model
Rated Power (kW)
Rated Current (A)
Frame Size
ACS180-04S-02A4-2
0.37
2.4
R0
ACS180-04S-03A7-2
0.55
3.7
R0
ACS180-04S-04A8-2
0.75
4.8
R0
ACS180-04S-06A9-2
1.1
6.9
R1
ACS180-04S-09A8-2
2.2
9.8
R1
ACS180-04S-15A6-2
3
15.6
R2
ACS180-04S-17A5-2
4
17.5
R2
ACS180-04S-25A0-2
5.5
25
R3
ACS180-04S-033A-2
7.5
32
R3
ACS180-04S-048A-2
11
48
R4
Three-phase 400V (380-480V) Models
Model
Rated Power (kW)
Rated Current (A)
Frame Size
ACS180-04S-04A0-4
1.5
4.0
R1
ACS180-04S-07A2-4
3
7.2
R1
ACS180-04N-05A6-4
2.2
5.6
R1
ACS180-04N-07A2-4
3
7.2
R1
ACS180-04N-09A4-4
4
9.4
R2
ACS180-04N-12A6-4
5.5
12.6
R2
ACS180-04N-17A0-4
7.5
17.0
R2
ACS180-04S-25A0-4
11
25
R3
ACS180-04S-33A0-4
15
33
R3
ACS180-04S-45A0-4
22
45
R4
Applications
Industry
Application Scenarios
Key Benefits
Small-Scale Manufacturing
Packaging machines, small mixers, textile winding machines, mini assembly line conveyors
Compact size fits small workshop spaces; Built-in EMC filter avoids electromagnetic interference; Simple interface reduces commissioning time
HVAC & Building Services
Small ventilation fans, centrifugal pumps, water circulation pumps
Sensorless vector control enables smooth speed regulation; Energy optimization cuts electricity costs; IP20 protection resists dust
Agriculture & Aquaculture
Irrigation pumps, aerators, feed mixers, small grain conveyors
Wide input voltage range adapts to unstable rural power grids; Heavy-load mode handles sudden load increases; Durable IGBT7 module withstands high temperatures
Food & Beverage
Small beverage filling machines, dough mixers, fruit washing equipment, food packaging conveyors
STO safety function ensures quick torque cutoff; Easy-to-clean compact design; Modbus RTU enables remote monitoring
Water Treatment & Plumbing
Sewage lift pumps, chemical dosing pumps, water supply pumps
Variable speed control adjusts water flow based on demand; Independent air duct design prevents corrosion; Wide speed range adapts to different pump types
Frequently Asked Questions
Q1: Using it in a small European factory with a 3-phase 400V power grid, I selected the ACS180-04S-04A0-4 (1.5kW). After wiring, it frequently reports an "undervoltage fault," but the grid voltage measures normal with a multimeter. What's wrong?
The most likely issue is incorrect wiring—3-phase ACS180 models must be connected to three phase lines (L1, L2, L3). You may have only connected two (e.g., mistakenly wiring it as a single-phase model), causing phase loss in the input voltage and triggering undervoltage protection. Additionally, while European grids are nominally 400V, the actual voltage may reach 415V when unloaded and drop to 380V under load, which is normal fluctuation. You can adjust the "Input Voltage Allowable Range" parameter from "Standard" to "Wide" to prevent alarms from minor voltage fluctuations.
Q2: Using it to drive an irrigation pump (single-phase 230V, 2.2kW model) on a U.S. farm. In summer, the outdoor temperature often reaches 50℃, and the inverter shuts down after running for 30 minutes with an "overtemperature" display. How to fix this?
High outdoor temperatures plus direct sunlight are the main causes. The ACS180's default upper limit for full-load operation under heavy load is 50℃, and direct sunlight exacerbates heat buildup. Solutions: 1) Install a sunshade for the inverter; 2) Relocate to a well-ventilated area; 3) Enable the "High-Temperature Derating" mode; 4) Regularly clean dust and lint from the heat sink.
Q3: Using it to control a packaging conveyor belt in a Southeast Asian food factory. It requires immediate power cutoff when stopping. After enabling the STO function, the unit still coasts to a stop due to inertia. Is the function faulty?
No, this is a misunderstanding of the STO function—STO only "Safe Torque Off," which cuts the motor's driving torque, not a braking function. The motor will naturally coast due to inertia. For food factories needing quick stops, you must add a mechanical brake or set "Quick Stop" parameters in the inverter to allow the motor to stop quickly via electromagnetic braking.
Q4: Using the ACS180 to drive a dust extraction fan in a small African mine. The grid voltage fluctuates heavily, often experiencing sudden power outages and recoveries. After each recovery, the inverter's parameters need to be reconfigured, which is very troublesome. How to solve this?
This occurs because the "Parameter Power Loss Retention" function is not enabled. By default, the ACS180's temporary parameters are stored in RAM and will be lost after power loss. Solution steps: 1) Find the "Parameter Storage" option and select "Permanent Storage"; 2) Install a small UPS for the inverter; 3) If frequent long power outages occur, enable the "Auto Restart" function.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter
Ecer Certification：
Verified Supplier
About Us: Beyond Components, We Deliver Certainty
Shanghai Fradwell Industrial Automation Co., Ltd — Your Trusted Partner in Industrial Automation.
With over two decades of industry expertise, we have evolved from a traditional supplier into a one-stop integrated solutions provider f...
About Us: Beyond Components, We Deliver Certainty
Shanghai Fradwell Industrial Automation Co., Ltd — Your Trusted Partner in Industrial Automation.
With over two decades of industry expertise, we have evolved from a traditional supplier into a one-stop integrated solutions provider f...
