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{"title":"M5 Threaded Steel Balls Rust Resistant Carbon Steel Bearing Balls High Precision","imgUrl":"https:\/\/img.chinax.com\/nimg\/e5\/24\/b729f51ee995b14025427d60ad62-200x200-1\/m5_threaded_steel_balls_rust_resistant_carbon_steel_bearing_balls_high_precision.jpg","attrs":{"Size":"Customizable","Place of Origin":"CHINA","Delivery Time":"5-8 work days","Specification":"M5"}}
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The 100mm solid carbon steel ball is a colossal, ultra-heavy-duty spherical component forged from top-tier carbon steel, boasting an impressive diameter of 100mm. It merges the extraordinary strength and durability of carbon steel with the inherent structural stability of a spherical shape, making it the ultimate choice for super-heavy-duty industrial operations, large-scale infrastructure projects, and specialized high-load application scenarios.
Its massive size endows it with unparalleled load-bearing capacity, while the spherical design ensures even force distribution, perfectly catering to the demands of extreme-load and critical structural support applications.
Core Technical Parameters
Item
Details
Diameter
100mm, with strict dimensional tolerance control within ±0.05mm to ensure consistency in assembly and reliable performance under super-heavy loads.
Material Hardness
Carbon steel material with a hardness range of HB 180 - 220, providing exceptional strength to bear immense weights and resist deformation even under extreme pressure.
Surface Roughness
Ra≤1.6μm, achieved through high-precision polishing, ensuring a smooth surface that minimizes friction in rotational applications and enhances long-term wear and corrosion resistance.
Materials and Craftsmanship
Material Selection
Top-tier carbon steel is chosen as the raw material for the 100mm solid carbon steel ball. This material exhibits outstanding mechanical properties, including high toughness, optimal hardness, and excellent cost-effectiveness, making it ideally suited for applications that demand extraordinary load-bearing capacity and prolonged durability in the harshest environments.
Craftsmanship Highlights
Super-Heavy-Duty Forming: The manufacturing process commences with super-heavy-duty forming techniques such as advanced hot forging or precision casting to shape the initial spherical structure. This ensures the ball's core structure is extremely dense and uniform, laying an unshakable foundation for withstanding extreme loads.
High-Precision Grinding and Polishing: After forming, the balls undergo meticulous grinding to achieve the exact 100mm diameter. A subsequent high-precision polishing treatment further refines the surface, reducing surface roughness to Ra≤1.6μm. This smooth surface not only enhances performance in rotational or sliding applications but also significantly improves corrosion resistance, even in the most challenging working conditions.
Stringent Quality Control: Each 100mm solid carbon steel ball undergoes rigorous quality inspection using state-of-the-art testing equipment. Dimensional accuracy, surface finish, material density, and mechanical properties are thoroughly examined to ensure every product meets the most stringent standards and can reliably perform in super-heavy-duty environments.
Application Scenarios
Super-Heavy-Duty Industrial Machinery
Giant Crushing and Milling Equipment: In super-heavy-duty industrial machinery like giant crushers, large ball mills, and ultra-heavy rolling mills, these steel balls act as key components in grinding systems and load-bearing rollers. They withstand extreme pressures and facilitate efficient material processing.
Heavy Machinery Foundations and Supports: They are employed as critical structural support components in the foundations and frames of large equipment, such as hydraulic presses, heavy stamping machines, and large-scale industrial presses.
Mega Infrastructure and Heavy Engineering
Large Bridges and Super Structures: In mega infrastructure projects such as large bridges, super-scale steel structures, and heavy-duty platforms, these 100mm steel balls are used in bearing systems and movable joints, enabling smooth movement while supporting massive structural loads.
Marine and Offshore Mega Equipment: They find application in marine and offshore mega equipment such as large shipyard cranes, offshore drilling platforms, and heavy-duty winches, contributing to stable operation in harsh saltwater and extreme weather environments.
Specialized High-Load Applications
Defense and Aerospace Heavy Testing: In defense and aerospace industries, these steel balls are used in heavy testing equipment for simulating extreme load conditions, ensuring component reliability under high-stress scenarios.
Monumental Industrial Art Installations: For monumental industrial art installations and large-scale sculptures, these steel balls serve as both structural elements and artistic features, adding a bold industrial aesthetic to grand works.
Product Advantages
Unparalleled Load-Bearing Capacity: The 100mm diameter combined with superior carbon steel properties provides unmatched load-bearing capacity for super-heavy-duty applications.
Exceptional Durability: Excellent toughness and wear resistance enable performance in harsh conditions including extreme friction, heavy impacts, and temperature fluctuations.
Cost-Effective for Mega Projects: Carbon steel offers a cost-effective solution without compromising strength and durability, making it economical for mega industrial and infrastructure projects.
Stable and Reliable Performance: Precise manufacturing and stringent quality control ensure stable dimensions and consistent performance in critical applications.
Comprehensive Customizable Options: Customization services for size, surface treatment, and material hardness are available to meet specific project requirements in various extreme environments.
Introduction:1.Covering an area of 80 mu (about 53,333 square meters), our factory has a 60-person team including 4 professional engineers, ensuring stable production and technical support.
2. Focusing on bearing production for 25 years, quality is our only guarantee3. Wafangdian Bearing Factory was... Introduction:1.Covering an area of 80 mu (about 53,333 square meters), our factory has a 60-person team including 4 professional engineers, ensuring stable production and technical support.
2. Focusing on bearing production for 25 years, quality is our only guarantee3. Wafangdian Bearing Factory was...
