20~30m/H Ion Exchange Water Softener Equipment For Chemical Electronics Industry

Product Description:

The softening water equipment used in industrial water treatment is known as an ion exchange softener. The technology behind this equipment is centered around the removal of hardness ions like calcium and magnesium from water through ion exchange resins. With the help of this equipment, the hardness of water can be significantly reduced, and the formation of scale in equipment and pipes can be prevented. As a result, the service life of the equipment increases, and the operating efficiency improves. Moreover, this equipment generally comes with an automated control system, which makes the operation easier and more efficient.

Working Principle:

The softening water equipment relies on the ion exchange process for softening water. When hard water passes through a filter which contains cation exchange resin, the calcium and magnesium ions in the water get replaced with the sodium ions present on the resin. In the treated water, the concentration of calcium and magnesium ions significantly reduces, thereby causing the softening effect. When the resin gets saturated, it is regenerated by flushing it with brine to restore its exchange capacity and continue with the water treatment.

The working steps of the water softening equipment are exchange, backwash, salt absorption, slow flush and fast flush.

Features:

Our product boasts several features that make it an efficient and flexible solution for removing hardness ions in water:

• Efficient hardness removal: Our product can quickly and effectively remove hardness ions in water to ensure water quality.
• Flexible application: Our product can be customized according to different water sources and treatment requirements, and can be expanded and configured to meet a variety of industrial applications.
• Automation control: Our product is equipped with an advanced automation control system to achieve timed operation and automatic regeneration.
• User-friendly interface: Our product has a simple and easy-to-understand operation interface, making it convenient for users to conduct daily monitoring and management.
• Improve production efficiency: Our product improves heat exchange efficiency in the production process and reduces energy consumption, leading to cost savings.

Product Function:

Our product performs several crucial functions to provide high-quality water to our customers:

• Remove calcium and magnesium ions: Our product removes calcium and magnesium ions in water to reduce water hardness, preventing scaling inside equipment and protecting boilers, cooling towers, and other facilities.
• Improve water utilization efficiency: Our product optimizes water usage and reduces energy consumption, leading to greater sustainability and lower costs.
• Real-time water quality monitoring: Our product provides real-time water quality monitoring to ensure that water quality meets international standards, giving our customers the peace of mind they deserve. 

Technical Parameters:

The effectiveness of the regeneration process of resins used in water treatment is considerably influenced by various parameters. These factors play a critical role in determining the efficiency of the regeneration process. The primary influencing factors are:

• Influent salt content
• Temperature
• Regeneration agent purity
• Regeneration liquid flow rate: 0.25~0.9gpm/ft3 (or downstream flow rate 4~6m/h, countercurrent regeneration 2~3m/h)
• Regeneration liquid concentration: salt liquid concentration is about 10%
• Regeneration agent dosage: 120~240g/l salt regeneration one liter of resin
• Resin layer height: height>30ft (762mm)
• Filtration rate: 20~30m/h, small devices can be appropriately increased

Applications:

In the chemical industry, water is often used for various chemical reactions. However, impurities in the water can interfere with the reaction process and lead to unstable product quality. To ensure the stability of the reaction process, water must be properly treated.

Water is an essential ingredient in the production of food and beverages. However, untreated water can introduce harmful bacteria and other contaminants to the end product. To ensure that water quality meets food safety standards, it must be treated before use.

The production of drugs requires high standards of hygiene and safety. Contaminated water can lead to compromised drug quality and even endanger public health. Providing high-quality water sources is crucial to ensure the hygiene and safety of drug production.

In the electronics industry, ultrapure water is essential for the production of microchips. However, pollutants in the water can interfere with the production process and cause defects in the final product. Ultrapure water pretreatment is necessary to ensure that the production process is not disturbed by pollutants.

In the power generation industry, scale caused by impurities in boiler feed water can hinder the efficiency and lifespan of the equipment. Softening the boiler feed water can prevent scale formation and ensure that heat exchange equipment operates smoothly.