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HENAN ZG INDUSTRIAL PRODUCTS CO.,LTD

  • China,Zhengzhou ,Henan
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China Ultrasonic vibration machining of aluminum-based silicon carbide ceramics
China Ultrasonic vibration machining of aluminum-based silicon carbide ceramics

  1. China Ultrasonic vibration machining of aluminum-based silicon carbide ceramics
  2. China Ultrasonic vibration machining of aluminum-based silicon carbide ceramics
  3. China Ultrasonic vibration machining of aluminum-based silicon carbide ceramics
  4. China Ultrasonic vibration machining of aluminum-based silicon carbide ceramics

Ultrasonic vibration machining of aluminum-based silicon carbide ceramics

  1. MOQ: 1 PC
  2. Price: 10USD/PC
  3. Get Latest Price
Supply Ability 1000 PCS
Delivery Time 5-8 work days
Payment Terms L/C, D/A, D/P, T/T, Western Union, MoneyGram
Packaging Details Strong wooden box for Global shipping
Model Number MS
Certification CE
Place of Origin China
Brand Name ZG

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  1. Product Details
  2. Company Details

Product Specification

Supply Ability 1000 PCS Delivery Time 5-8 work days
Payment Terms L/C, D/A, D/P, T/T, Western Union, MoneyGram Packaging Details Strong wooden box for Global shipping
Model Number MS Certification CE
Place of Origin China Brand Name ZG
High Light Ultrasonic vibration machining ceramicsAluminum silicon carbide ceramic partsTechnical ceramic parts with warranty

Ultrasonic Vibration Machining of Aluminum-Based Silicon Carbide Ceramics —— High-Precision, Low-Damage Machining Solutions for AlSiC Metal Matrix Composites (MMCs)

 

Aluminum-based silicon carbide (AlSiC) composites combine the light weight and high thermal conductivity of aluminum with the extreme hardness and low thermal expansion of silicon carbide ceramics. However, due to the sharp mismatch in mechanical properties between the soft aluminum matrix and ultra-hard SiC ceramic particles, conventional machining suffers from severe tool abrasive wear, particle pull-out, surface pitting, and micro-cracking. Ultrasonic Vibration Machining (UVM) of Aluminum-Based Silicon Carbide Ceramics superimposes high-frequency micro-vibrations ($20 text{kHz} sim 40 text{kHz}$) onto PCD/diamond tools, significantly reducing cutting forces and delivering superior surface integrity on complex AlSiC components.

Core Process Advantages

  1. Significant Cutting Force Reduction: High-frequency micro-separation between the cutting tool edge and workpiece reduces average cutting forces by 30% to 50%, minimizing tool deflection and workpiece vibration.

  2. Suppression of Particle Pull-Out & Pitting: Ultrasonic impact kinematic action promotes clean brittle fracturing and micro-shearing of SiC particles rather than pulling them out of the aluminum matrix, ensuring smooth, defect-free surfaces.

  3. Extended PCD/Diamond Tool Lifespan: Intermittent cutting action lowers operating cutting zone temperatures and prevents aluminum matrix adhesion/built-up edge (BUE), extending tool life by 2 to 5 times compared to standard CNC machining.

  4. High Dimensional Precision & Edge Integrity: Prevents edge chipping, burr formation on the ductile aluminum phase, and subsurface micro-cracks, achieving tight tolerances on complex geometries.

Industrial Applications for AlSiC Components

Industry Sector Target Component Machining Objective & Requirements
Electronics & Power Modules High-power IGBT baseplates, CPU heat sinks High flatness ($le 5 mutext{m}$), mirror surface finish ($Ra le 0.2 mutext{m}$) for thermal transfer
Aerospace & Defense Avionics electronic packaging, satellite structural brackets High strength-to-weight ratio, zero-burr precision mounting holes, complex lightweight pocketing
Optics & Optoelectronics Space mirror substrates, optoelectronic housing structures Ultra-low surface roughness, dimensional stability across extreme temperature cycles
Automotive & Rail Transit Brake rotors, high-temperature sensor housings, power module plates High wear resistance, tight hole location tolerances, burr-free chamfers

 

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Distributor/Wholesaler,Importer,Exporter

  • Year Established:

    2007

  • Total Annual:

    5000000-8000000

  • Employee Number:

    50~100

  • Ecer Certification:

    Verified Supplier

Henan ZG Industrial Products Co. Ltd. was founded by specialists of leading industrial institutes in Zhengzhou city, China in 2007.Our company manufactures, complex develops, supplies, introduces and upgrades products from technical ceramics, heating elements and graphite. We provide services f... Henan ZG Industrial Products Co. Ltd. was founded by specialists of leading industrial institutes in Zhengzhou city, China in 2007.Our company manufactures, complex develops, supplies, introduces and upgrades products from technical ceramics, heating elements and graphite. We provide services f...

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  • HENAN ZG INDUSTRIAL PRODUCTS CO.,LTD
  • No. 26, Dongqing Street, High-tech Zone, Zhengzhou ,Henan, China
  • https://www.industrial-ceramicparts.com/

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