Wuxi Wondery Industry Equipment Co., Ltd
| Payment Terms | L/C, T/T |
| Supply Ability | 100 Set/Sets per Year |
| Delivery Time | 90 days |
| Packaging Details | wooden case suitable for sea transportataion or nude package |
| Hot-dip galvanized products | light pole |
| Galvanizing method | hot dip galvanizing line |
| name | hot dip galvanizing furnace |
| lead time | 90 days |
| zinc bath capacity | 275 ton |
| zinc kettle size | 15m x 1.5m x 2m |
| Brand Name | WONDERY |
| Model Number | WDL-HDG |
| Certification | CE |
| Place of Origin | Jiangsu,China(Mainland) |
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Product Specification
| Payment Terms | L/C, T/T | Supply Ability | 100 Set/Sets per Year |
| Delivery Time | 90 days | Packaging Details | wooden case suitable for sea transportataion or nude package |
| Hot-dip galvanized products | light pole | Galvanizing method | hot dip galvanizing line |
| name | hot dip galvanizing furnace | lead time | 90 days |
| zinc bath capacity | 275 ton | zinc kettle size | 15m x 1.5m x 2m |
| Brand Name | WONDERY | Model Number | WDL-HDG |
| Certification | CE | Place of Origin | Jiangsu,China(Mainland) |
| High Light | hot dip galvanizing furnace for light poles ，light pole galvanizing furnace line ，hot dip galvanizing furnace with warranty | ||
Hot Dip Galvanizing Furnace Line for Light Pole Production
Introduction to Hot Dip Galvanizing Furnace Lines
Hot dip galvanizing is a crucial process for protecting steel structures, such as light poles, from corrosion and enhancing their lifespan. The Hot Dip Galvanizing Furnace Line is specifically designed to meet the demanding needs of the light pole industry, ensuring high-quality coating with superior protection against rust and environmental damage.
Key Benefits of Hot Dip Galvanizing in Light Pole Production
Corrosion Resistance: Galvanizing creates a protective zinc coating that shields steel from moisture and chemicals, which is especially important for light poles exposed to weather and industrial conditions.
Durability: The zinc coating in hot dip galvanizing provides a long-lasting solution, extending the life of light poles and reducing maintenance costs.
Cost-Effectiveness: Galvanized steel requires less upkeep and lasts much longer than untreated steel, offering a more cost-effective solution for light pole manufacturers.
How the Hot Dip Galvanizing Furnace Line Works
The hot dip galvanizing process involves several stages, each of which is meticulously controlled for optimal results. The process typically includes degreasing, pickling, fluxing, and then dipping the steel parts into a bath of molten zinc at around 450°C. This creates a metallurgical bond between the steel and zinc, forming a highly resistant coating.
| Component | Details |
|---|---|
| Zinc Pot Dimensions | 15m x 1.5m x 2m |
| Zinc Capacity | 275 tons |
| Annual Output | 40,000 tons |
| Heating Medium | Natural gas |
| Electric Power | 380V / 50Hz |
| Burner | High-speed pulse, 4 sets |
| Temperature Control | PLC, 3-stage, large screen display |
| Flame Detection | UV Rays |
The furnace system is powered by natural gas, utilizing a high-speed pulse burner and equipped with a PLC temperature control system for precise monitoring of zinc bath temperatures. The system includes energy-saving features such as flue gas waste heat recovery, which increases efficiency while reducing gas consumption.
Pre-treatment and Post-treatment Systems
The Pre-treatment section includes tanks for degreasing, pickling, and fluxing, which prepare the steel for galvanizing. These processes remove impurities and ensure a strong adhesion of the zinc coating.
For Post-treatment, the furnace line includes specialized cooling tanks, passivation systems, and drying stations to prevent corrosion and maintain the integrity of the galvanized light poles.
Energy Efficiency and Waste Heat Utilization
The Hot Dip Galvanizing Furnace Line is designed with a strong focus on energy efficiency. Waste heat recovery systems utilize heat from flue gases to preheat flux baths and degreasing tanks, reducing energy consumption. This waste heat recovery system plays a vital role in reducing operating costs and minimizing the environmental impact.
The total cost of setting up a hot dip galvanizing furnace line for light pole production typically ranges in the region of 889,700 USD. This includes all equipment and material costs, but excludes freight, packaging, installation, and natural gas emissions treatment. The line is designed for long-term operation with minimal maintenance costs, making it a solid investment for manufacturers.
Conclusion
Incorporating a Hot Dip Galvanizing Furnace Line into light pole production enhances the durability and longevity of the products, making them ideal for use in harsh environmental conditions. This state-of-the-art system provides a cost-effective, energy-efficient solution for manufacturers looking to meet high production standards while reducing maintenance needs.
Company Details
Business Type:
Manufacturer
Year Established:
2013
Ecer Certification：
Verified Supplier
Wuxi Wondery Industry Equipment Co., Ltd, established in year 2013, is a professional supplier engaged in the sale and after sale service of Melting Furnaces, Heat Treatment Furnaces, Hot Dip Galvanizing Furnaces. Our factory is dedicated to strict quality control and thoughtful cust... Wuxi Wondery Industry Equipment Co., Ltd, established in year 2013, is a professional supplier engaged in the sale and after sale service of Melting Furnaces, Heat Treatment Furnaces, Hot Dip Galvanizing Furnaces. Our factory is dedicated to strict quality control and thoughtful cust...
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