| Payment Terms | T/T,D/P,Western Union |
| Supply Ability | 100000pcs/month |
| Delivery Time | 1-4weeks |
| Packaging Details | carton |
| Cavity Material | H13 |
| Colour | Customizable |
| Mold Standard | DME |
| Shipment | By sea or air , or express |
| Precision | 0.02mm |
| Plastic Mold | household appliance mold |
| Cavity No | Single / Multiple |
| Mold Design Software | UG, ProE, Solidworks |
| Mouldlife | 1million Shots |
| Brand Name | didaINT |
| Model Number | E902 |
| Certification | ISO9001 |
| Place of Origin | China |
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Product Specification
| Payment Terms | T/T,D/P,Western Union | Supply Ability | 100000pcs/month |
| Delivery Time | 1-4weeks | Packaging Details | carton |
| Cavity Material | H13 | Colour | Customizable |
| Mold Standard | DME | Shipment | By sea or air , or express |
| Precision | 0.02mm | Plastic Mold | household appliance mold |
| Cavity No | Single / Multiple | Mold Design Software | UG, ProE, Solidworks |
| Mouldlife | 1million Shots | Brand Name | didaINT |
| Model Number | E902 | Certification | ISO9001 |
| Place of Origin | China | ||
| High Light | Custom Motor Gear MIM ,Stainless Steel Precision Injection Molding ,Precision Injection Mold with Warranty | ||
Custom Motor Gear MIM Stainless Steel Precision Injection Molding
Our custom motor gears are manufactured using advanced Metal Injection Molding (MIM) technology, offering a perfect blend of high precision, complex geometry, and exceptional strength. We provide a one-stop solution from initial design and custom mold creation to sintering and secondary operations, ensuring your motor assemblies operate with maximum efficiency and reliability.
Product Attributes & Specifications
| Feature | Specification |
|---|---|
| Process | Metal Injection Molding (MIM) |
| Material | 17-4PH Stainless Steel, 316L Stainless Steel, Custom alloys available |
| Density | >7.5 g/cm³ (Typically 96-99% of theoretical density) |
| Tensile Strength | Up to 1000 MPa (Varies by material and heat treatment) |
| Surface Finish | As-sintered, Polished, Tumbled, or Plated |
| Tolerance | ±0.3% typical, ±0.1% with secondary machining |
| Brand | didaINT |
| Model | Custom (Based on your drawing and specifications) |
| Secondary Operations | Deburring, Heat Treatment, CNC Machining, Grinding |
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Q1: What is the main advantage of MIM for gears compared to traditional machining?
A: MIM allows for the production of complex, high-precision gear geometries (like helical gears or gears with intricate hubs) in a single, net-shape process. This eliminates expensive multi-step machining operations, reduces material waste, and lowers the overall cost, especially for production volumes from 10,000 to millions of parts.
Q2: What materials do you offer for MIM gears?
A: We primarily use high-performance stainless steels like 17-4PH (for high strength and hardness) and 316L (for superior corrosion resistance). We can also work with other low-alloy steels and custom material blends to meet your specific mechanical or magnetic property requirements.
Q3: Can you achieve the tight tolerances required for high-speed motor applications?
A: Absolutely. The MIM process itself holds tight tolerances (±0.3%). For critical features like bore diameters or gear profiles requiring tolerances under ±0.05mm, we offer secondary CNC machining and grinding services to meet the most demanding specifications.
Q4: Do you provide design for manufacturability (DFM) analysis?
A: Yes, as a full-service partner, we provide a comprehensive DFM analysis at no cost. Our engineering team will review your gear design and suggest optimizations for the MIM process to enhance performance, reduce cost, and ensure a smooth production cycle.
Q5: What is your typical lead time for a new custom gear project?
A: Lead time varies by project complexity. Typically, custom mold design and fabrication take 3-4 weeks. First article samples are delivered for approval shortly after. Once approved, mass production for a batch of 50,000 parts can be completed within 6-8 weeks. We offer expedited services upon request.
Company Details
Business Type:
Manufacturer
Year Established:
2013
Total Annual:
4000000-5000000
Employee Number:
100~120
Ecer Certification:
Verified Supplier
Elite mould, located in Dongguan,GuangDong, provide good quality molds for China and oversea customers. Elite was founded in 2013. elite has a management team consists of professional technical experts. Based on its advanced technique on mold and powerful manufact... Elite mould, located in Dongguan,GuangDong, provide good quality molds for China and oversea customers. Elite was founded in 2013. elite has a management team consists of professional technical experts. Based on its advanced technique on mold and powerful manufact...
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