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Xiamen Creator Technology

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China Lead Acid Battery Case Injection Mold Tooling Service S136 High Polish Custom
China Lead Acid Battery Case Injection Mold Tooling Service S136 High Polish Custom

  1. China Lead Acid Battery Case Injection Mold Tooling Service S136 High Polish Custom
  2. China Lead Acid Battery Case Injection Mold Tooling Service S136 High Polish Custom
  3. China Lead Acid Battery Case Injection Mold Tooling Service S136 High Polish Custom

Lead Acid Battery Case Injection Mold Tooling Service S136 High Polish Custom

  1. MOQ: MOQ 1 set for mold, 500 pieces for parts
  2. Price: Negotiation
  3. Get Latest Price
Surface Finish High polish SPI A2
Mold Steel S136 high polish
Product Material PP copolymer or ABS
Packaging Details Mold with rust-proof coating in wooden export case; parts in reinforced cartons with pallets
Payment Terms T/T, L/C
Wall Thickness 2.5-4.0 mm
Mold Life 300,000+ shots
Delivery Time Mold 30-35 days, samples 7 days, mass production 2-4 weeks
Mold Base KLM / LKM standard
Hot Runner Option Available for PP thin-wall
Cavity Number Single or double cavity
Supply Ability 3000 pieces per month
Certification ISO 9001:2015
Place of Origin Fujian, China
Brand Name KDT
Model Number KDT-BC-004

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  1. Product Details
  2. Company Details

Product Specification

Surface Finish High polish SPI A2 Mold Steel S136 high polish
Product Material PP copolymer or ABS Packaging Details Mold with rust-proof coating in wooden export case; parts in reinforced cartons with pallets
Payment Terms T/T, L/C Wall Thickness 2.5-4.0 mm
Mold Life 300,000+ shots Delivery Time Mold 30-35 days, samples 7 days, mass production 2-4 weeks
Mold Base KLM / LKM standard Hot Runner Option Available for PP thin-wall
Cavity Number Single or double cavity Supply Ability 3000 pieces per month
Certification ISO 9001:2015 Place of Origin Fujian, China
Brand Name KDT Model Number KDT-BC-004
High Light Lead Acid Battery Case MoldS136 High Polish ToolingBattery Box Injection Molding
Product Overview

This service covers the complete design and manufacture of injection molds for lead acid battery cases and covers, plus serial molding of the finished parts. Battery containers demand exceptional dimensional stability, chemical resistance to sulfuric acid electrolyte and impact toughness for rough handling. Our S136 high polish tooling combined with PP copolymer material delivers exactly those properties.

Depending on your program, we supply mold-only with trial samples and drawings, or full turnkey production including cover, case, terminal inserts and heat sealing readiness.

Key Features
  • S136 high polish cavities: smooth surfaces release parts cleanly and resist acid corrosion over long runs.
  • Thin-wall PP design: 2.5-4.0 mm walls reduce weight and material cost while keeping burst strength high.
  • KLM standard mold base: reliable, interchangeable components shorten maintenance and repair time.
  • Single or double cavity: cavity count is matched to annual volume for the best cost per part.
  • Acid-resistant material guidance: we recommend PP copolymer grades with proven electrolyte compatibility.
  • Heat seal flange precision: cover flange tolerances support strong lid-to-case heat welding.
Technical Specifications
ParameterSpecification
Product MaterialPP copolymer or ABS
Mold SteelS136 high polish, HRC 48-52
Mold BaseKLM / LKM standard series
Cavity Number1 or 2 cavities
Wall Thickness2.5-4.0 mm
Surface FinishHigh polish SPI A2
Mold Life300,000+ shots
Max Case Size600 x 400 x 300 mm
Applications

Battery cases and covers molded by this tooling serve standby power systems, UPS units, electric forklifts, golf carts, solar energy storage cabinets, emergency lighting and automotive auxiliary batteries. The same mold technology also applies to acid-resistant containers, electrolyte tanks and industrial battery box assemblies.

Company Strength

Xiamen KDT Technology Co., Ltd. has designed and built injection molds since 2007, with an integrated tooling room equipped with CNC machining centers, EDM and a dedicated polishing shop. Our 40 to 50 engineers and technicians support battery, automotive and industrial clients worldwide, with 80% to 90% of output exported to Europe, the Americas and Asia.

Product Solutions

We begin every battery case program with a DFM review that covers draft angles, wall thickness balance, gate location and ejection strategy. Mold flow analysis verifies filling of thin-wall sections and predicts weld lines in critical areas. After steel cutting, first trials are followed by OTS inspection and golden sample approval before pilot production, and we provide documentation packages for your internal qualification.

Minimum Order Quantity & Production Cycle
ItemStandard Lead Time
Mold design and DFM5-7 days
Mold manufacturing30-35 days
Trial shots and samples7 days after mold completion
Mass production2-4 weeks
Minimum order quantity1 set for mold, 500 pieces for parts
Industry Cases

An Australian UPS manufacturer ordered a double cavity S136 mold for a 12V 7Ah battery case. Our thin-wall design cut part weight by 12% and the mold has produced over 400,000 cases with consistent heat-seal quality. A solar storage integrator in the United States also uses our tooling for a 100Ah battery box, with a 35-day mold delivery that met their product launch deadline.

Frequently Asked Questions
QuestionAnswer
Can you supply the mold only, without molding?Yes, we deliver tooling with trial samples, mold drawings and spare parts for your own production.
Which material is best for battery cases?PP copolymer is standard for acid resistance and impact strength; ABS is used for higher rigidity.
Do you test electrolyte resistance?We validate material grades against sulfuric acid exposure data and share supplier test certificates.
Can you mold the cover with vent holes?Yes, vent and flame-arrester features are integrated directly into the mold design.
What is your mold warranty?All molds carry a 12-month warranty covering workmanship and material defects.
How is the mold shipped?Rust-proof coated and secured in a wooden export case with full documentation.
Packaging & Quality Assurance

Molds are rust-proofed, wrapped in VCI film and packed in wooden cases for sea or air freight. Production parts are inspected against the approved golden sample, with dimensional reports and material certificates included. We follow AQL 2.5 final inspection and keep complete records for your traceability. Contact our team with your battery case drawings for a tooling quotation.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter,Trading Company,Seller

  • Year Established:

    2007

  • Total Annual:

    2000000-3000000

  • Employee Number:

    40~50

  • Ecer Certification:

    Verified Supplier

OEM Products manufacture for 12years, mainly focus on Plastic mold design and making, injection molding,assembly and packing. Xiamen Creator Technology has been providing the custom mold, injection molding and complete OEM products service since 2007. We work closely with our R&D engineers to i... OEM Products manufacture for 12years, mainly focus on Plastic mold design and making, injection molding,assembly and packing. Xiamen Creator Technology has been providing the custom mold, injection molding and complete OEM products service since 2007. We work closely with our R&D engineers to i...

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  • Xiamen Creator Technology
  • Zengcuoan,Siming district, Xiamen, China 36000
  • https://www.injection-moldingservices.com/

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