| Delivery Time | 15-30 days mold; 7-15 days production |
| Assembly | Screw driving, Snap-fit, Adhesive bonding, Functional testing |
| Testing | Pull testing, Leak testing, Torque testing, Visual inspection |
| Volume | 500-500,000+ assemblies/year |
| Heat Staking | Insert installation M2-M8 |
| Payment Terms | T/T, L/C, PayPal |
| Hot Stamping | Metallic and pigmented foils |
| Supply Ability | 5,000,000 pieces per year |
| Packaging Details | Custom PE bags + export cartons + pallets |
| Pad Printing | 1-4 color, ±0.1mm registration |
| Ultrasonic Welding | 20kHz/35kHz, Custom horn design, Hermetic seals |
| Model Number | KD-SO-PP020 |
| Place of Origin | Xiamen, China |
| Certification | ISO 9001:2015, IATF 16949 |
| Brand Name | KDET |
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Product Specification
| Delivery Time | 15-30 days mold; 7-15 days production | Assembly | Screw driving, Snap-fit, Adhesive bonding, Functional testing |
| Testing | Pull testing, Leak testing, Torque testing, Visual inspection | Volume | 500-500,000+ assemblies/year |
| Heat Staking | Insert installation M2-M8 | Payment Terms | T/T, L/C, PayPal |
| Hot Stamping | Metallic and pigmented foils | Supply Ability | 5,000,000 pieces per year |
| Packaging Details | Custom PE bags + export cartons + pallets | Pad Printing | 1-4 color, ±0.1mm registration |
| Ultrasonic Welding | 20kHz/35kHz, Custom horn design, Hermetic seals | Model Number | KD-SO-PP020 |
| Place of Origin | Xiamen, China | Certification | ISO 9001:2015, IATF 16949 |
| Brand Name | KDET | ||
| High Light | ISO 9001 Certified Secondary Operations Injection Molding Service ,Ultrasonic Welding 20kHz/35kHz Injection Molding Secondary Operations ,Pad Printing ±0.1mm Registration Post-Processing Injection Molding Service | ||
KDET offers comprehensive secondary operations and post-processing services for injection molded components — providing a true one-stop manufacturing solution that eliminates the need to coordinate multiple vendors. From pad printing and hot stamping through ultrasonic welding, heat staking, and complex assembly, we deliver finished, ready-to-use components and sub-assemblies. Since 2007, our integrated secondary operations have helped clients simplify their supply chains, reduce logistics costs, and accelerate time-to-market.
KDET delivers world-class secondary operations solutions engineered for the demanding requirements of global OEM manufacturers. With 18 years of industry experience, ISO 9001:2015 and IATF 16949 certifications, and a fully integrated manufacturing facility in Xiamen, China, we provide comprehensive solutions from initial engineering consultation through tooling, production, quality assurance, and international logistics. Our structured project management methodology ensures transparent milestones, clear communication, and documented quality verification at every stage.
Key Features| Parameter | Specification |
|---|---|
| Pad Printing | 1-4 color; ±0.1mm registration; UV-curable and solvent-based inks; Flat, curved, irregular surfaces |
| Hot Stamping | Metallic (gold, silver, chrome, copper) and pigmented foils; Flat, cylindrical, gently curved surfaces |
| Ultrasonic Welding | 20kHz and 35kHz systems; Hermetic seals; Custom horn design and manufacturing; Pull testing to failure |
| Heat Staking | Threaded insert installation (M2-M8); PCB and bracket retention staking; Temperature and force monitoring |
| Screw Driving | Torque-controlled electric drivers; Torque range 0.1-10 Nm; Angle monitoring; Torque data logging |
| Adhesive Bonding | Cyanoacrylate, Epoxy, UV-cure, Silicone, Structural acrylic; Jig and fixture assembly |
| Testing Capabilities | Pull testing (0-5000N), Leak testing (pressure decay), Functional cycling, Torque testing, Visual inspection (2000 lux) |
| Assembly Volume | 500 to 500,000+ assemblies annually; Manual, semi-automated, and automated stations |
| Packaging | Individual polybag, Clamshell, Custom carton, Palletization; Barcode labeling; Kitting available |
| Parameter | Details |
|---|---|
| Minimum Order Quantity | 500-5,000 pieces depending on part size and complexity |
| Mold Lead Time | 15-30 working days |
| Sample Lead Time | 3-5 days with existing molds; 5-15 days with new tooling |
| Production Lead Time | 7-15 working days after sample approval |
| Payment Terms | T/T 30% deposit, 70% before shipment; L/C at sight available |
| Shipping Methods | Sea freight (15-40 days), Air freight (3-7 days), Express (3-5 days) |
| Packaging | Custom PE bags + export cartons + fumigated pallets |
Q: What is the minimum order quantity for secondary operations?
A: Secondary operations can be performed on quantities as low as 500 pieces — the same MOQ as our injection molding production. Setup costs for pad printing, hot stamping, and ultrasonic welding are amortized into the piece price. For very small quantities (under 500), manual processes are available at a slight premium.
Q: Can you match our existing pad print colors and registration?
A: Yes, we match ink colors to Pantone, RAL, or your physical sample. Registration tolerance of ±0.1mm is standard, with ±0.05mm achievable for high-precision applications. We maintain your ink formulations and printing fixtures for consistent results across production batches spanning multiple years.
Q: Do you design and manufacture your own ultrasonic welding horns?
A: Yes, our in-house toolroom designs and manufactures custom ultrasonic welding horns optimized for your specific part geometry. We use FEA (Finite Element Analysis) to optimize horn design for uniform amplitude distribution and minimal stress concentration, ensuring long horn life and consistent weld quality.
Q: How do you ensure consistent quality across secondary operations?
A: Each secondary operation has a documented quality control plan with defined inspection criteria, sampling frequency, and acceptance standards. Critical operations (ultrasonic welding, heat staking) are validated through destructive testing (pull testing, cross-sectioning) during process qualification. In production, we use attribute and variable data collection to monitor process stability and trigger corrective action before out-of-spec conditions occur.
Company Details
Business Type:
Manufacturer,Exporter,Trading Company,Seller
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
40~50
Ecer Certification:
Verified Supplier
OEM Products manufacture for 12years, mainly focus on Plastic mold design and making, injection molding,assembly and packing. Xiamen Creator Technology has been providing the custom mold, injection molding and complete OEM products service since 2007. We work closely with our R&D engineers to i... OEM Products manufacture for 12years, mainly focus on Plastic mold design and making, injection molding,assembly and packing. Xiamen Creator Technology has been providing the custom mold, injection molding and complete OEM products service since 2007. We work closely with our R&D engineers to i...
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