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Engine Overhaul Gasket Kit 10101-D9788 For Nissan TD27T 2.7L Terrano II Mistral
The engine overhaul gasket kit carrying OEM number 10101-D9788 provides all the sealing components required for a complete engine reseal on the Nissan TD27T 2.7L inline-4 turbo-diesel engine. It is a direct replacement for factory sealing components in Nissan Terrano II (R20) / Mistral, Nissan Cabstar, Nissan Vanette, and Nissan Atlas commercial vehicles manufactured from the early 1990s through the mid-2000s.
The TD27T is a 2,663 cc indirect injection turbo-diesel engine with a 96 mm × 96 mm square bore and stroke and a 22.2:1 compression ratio. This high compression ratio places significant thermal and mechanical stress on the cylinder head gasket and seals. The engine, produced from 1985 onward, powers Nissan's globally-distributed light-duty trucks and SUVs across Asia, Europe, Africa, the Middle East, and Australia.
Part Number:
10101-D9788
Product Name:
Engine Overhaul Gasket Kit
Car Model:
Nissan Terrano II Mistral
Engine Model:
Nissan TD27T 2.7L
Condition:
100% Brand New
Size:
Standard
Weight:
Standard
Origin:
China Mainland
Main Market:
Middle East, Asia, Africa, South America, North America & Europe
Package:
Neutral Packing Or Make It As Requested
Material:
High-strength aluminum alloy & precision bearings
Cooling Type:
Engine coolant circulation
Installation:
Direct OEM replacement
Quality Standard:
OEM equivalent / ISO quality control
Kit Contents
10101-D9788 is a comprehensive full gasket set for the TD27/TD27T engine. Note that the cylinder head gasket is not included — order separately by thickness code.
Component
Notes / Quantity
Valve cover gasket (rocker cover)
1 — seals the overhead valve area
Intake manifold gasket
1 — seals intake plenum to cylinder head
Exhaust manifold gasket
1 — turbocharger inlet gasket often included separately
Oil pan gasket (lower)
1 — one-piece or FIPG design, depending on variant
Timing cover gaskets
Full set — front cover seals and O-rings
Valve stem seals
8 or 16 pieces (depending on engine variant) — Viton / fluoroelastomer
Camshaft seals
2 — front seals for camshaft
Rear crankshaft seal
1 — oil seal at transmission flywheel interface
Water pump gasket
1 — for water pump replacement
Thermostat housing gasket
1 — coolant outlet housing seal
Oil filter adapter gasket
1
O-ring sets
Various — for coolant bypass, oil dipstick tube, vacuum pump
Fuel injector O-rings
Set — for injector replacement service
What is NOT included: Cylinder head gasket, cylinder head bolts (order separately; the TD27 uses torque-to-yield bolts).
Note on cylinder head gasket thickness: Nissan TD27 engines may use different head gasket thicknesses depending on piston protrusion, indicated by a notch code (A, B, C) stamped on the cylinder head. This 10101-D9788 kit supplies all gaskets except the cylinder head gasket, which must be ordered separately according to the correct notch code. Confirm the required thickness before reassembly — using the wrong thickness will cause compression ratio errors or incomplete sealing.
Applications
This Nissan TD27T engine overhaul gasket kit 10101-D9788 directly replaces factory sealing components in the following configurations:
Chassis / Model
Series
Engine
Years
Notes
Nissan Terrano II (Mistral)
R20, WD21
TD27, TD27T, TD27TI
02.1994-10.1996
Primary application — TD27T
Nissan Terrano I
WD21
TD27, TD27T
1990-1995
4WD off-roader
Nissan Cabstar E
TL, VL (Platform/Chassis)
TD27T
1993-2002
European light truck, 3.5t GVWR
Nissan Trade
Platform/Chassis
TD27T
1990-2000
Commercial van / chassis cab
Nissan Vanette
C120, C22
TD27
1986-1995
Urban delivery van
Nissan Atlas
H40, F22
TD27
1990-2000
Japanese domestic light truck
Nissan Caravan
E24
TD27, TD27T
09.1986-03.2001
Japanese domestic passenger van / ambulance
The kit also fits Nissan Homy, Nissan Urvan (e.g., E24 models), and certain Nissan Civilian bus applications with the TD27 or TD27T engine.
Production Period and Supersession Trail
Nissan produced the TD27T engine across multiple phases, each with a slightly different gasket kit supersession:
Period
Part Number
Notes
02.1994-06.1994
10101-D9788
This kit — earliest production window for R20 Terrano II
06.1994-11.1995
10101-D9791
Supersedes 10101-D9788
11.1995-10.1996
10101-D9792
Later supersession
When a customer searches by any of these numbers, this listing (10101-D9788) provides the correct fitment for the early production R20 Terrano II / Mistral.
Features & Benefits
Complete TD27T-Specific Gasket Set (Except Head Gasket) — Engineered specifically for the TD27/TD27T engine family with matching bore spacing, valve cover profile, and port layouts.
Heat-Resistant Valve Stem Seals — Viton/fluoroelastomer seals rated for continuous 200°C service to prevent oil consumption and blue smoke.
Oil Pan and Timing Cover Seals for Complete Reseal — Includes all lower engine seals for comprehensive overhaul when engine is removed.
Replaces Factory TD27 Gasket Family — Matches multiple OE part numbers and supersessions for wide application coverage.
IATF 16949 / ISO 9001 Certified Manufacturing — Highest automotive industry standards with material certificates and dimensional inspection records.
Quality Control & Verification
Each batch of the Nissan TD27T engine overhaul gasket kit 10101-D9788 undergoes the following verifications:
QC Item
Verification Method
Gasket material composition
Certificate of analysis per batch — confirms correct grade
Gasket dimensional accuracy
Laser or CMM measurement — port alignment, bolt hole pattern verified
Gasket thickness (compressed)
Digital micrometer at multiple points — tolerance ±0.05 mm
Valve stem seal inner diameter
Precision air gauge — ±0.05 mm tolerance for correct valve guide fit
Elastomer heat resistance
Thermal cycle test — seal hardness and compression set measured
Full kit completeness
100% manual verification against TD27/TD27T OE component list
A certificate of conformance (COC) with batch test data is available for wholesale orders.
Installation & Maintenance Recommendations
⚠️ IMPORTANT: The TD27/TD27T uses torque-to-yield (stretch) cylinder head bolts. These are single-use fasteners and must be replaced with new units whenever the cylinder head is removed. Reusing old bolts risks uneven clamping, head gasket failure, and cylinder head warping.
Why this kit matters for TD27 engine longevity:
Cylinder head gasket selection is critical. Nissan TD27 engines use piston protrusion to determine the required head gasket thickness, indicated by notch codes (A, B, C) stamped on the cylinder head.
Valve cover seepage with age. The TD27's rocker cover gasket commonly develops minor oil leaks as mileage accumulates due to repeated heat cycles.
Injection pump leaks. The TD27 uses a mechanical inline injection pump with a rubber-faced flange gasket included in this set.
Recommended Replacement Indicators
Symptom
Diagnosis
Gradual coolant loss with no visible external leak
Coolant escaping past head gasket into combustion chamber
White steam from exhaust on cold start (continues after warm-up)
Coolant burning in combustion chamber — head gasket failure
Bubbles in coolant overflow bottle with engine running
Combustion gases entering cooling system — definitive sign of head gasket breach
Pressurised cooling system (hoses rock-hard from cold)
Combustion pressure entering cooling system — immediate head gasket suspicion
Milky residue under oil cap or on dipstick
Coolant mixing with engine oil — internal head gasket failure
Oil misting around valve cover or timing cover
Dried-out rocker cover gaskets or camshaft seals
Procedural Notes
Always replace cylinder head bolts with new genuine-spec bolts. Torque-to-yield bolts cannot be reused.
Confirm head gasket thickness selection before reassembly. Order the correct thickness head gasket separately.
Check cylinder head and block surfaces for warpage using a precision straight edge and feeler gauge.
Use a reliable source for the correct TD27 torque-to-angle procedure. Consult the Nissan Repair Manual.
Consider professional installation. Head gasket replacement requires specialised tools and access to correct workshop manuals.
Maintenance Schedule for TD27 Engines
Service Item
Interval
Replace timing belt (where equipped)
Every 100,000 km or 5 years
Inspect valve cover gasket for oil seepage
At every oil change (every 5,000 km)
Replace head bolts and full gasket set
When cylinder head is removed for any reason
Replace injection pump O-rings and flange gaskets
Whenever the pump is removed for calibration or seal replacement
Packaging & Supply
Individual packaging: Sealed in anti-static VCI bag, foam-lined export carton
Carton dimensions: Approximately 55 × 40 × 5 cm (22 × 16 × 2 inches)
Net weight: Approximately 1.5-2.5 kg
Gross weight (with packaging): Approximately 2.5-3.5 kg
Master carton: 10-20 units per export carton (palletizable)
Lead time: 3-7 working days for stock orders; 15-25 days for production orders above 100 pieces
Minimum order quantity: 1 piece (sample order available)
Shipping methods: FedEx, UPS, DHL for sample quantities; sea freight (LCL/FCL) from Shanghai, Ningbo, Guangzhou ports
H/S Code: 8484.90
For workshops planning a full engine rebuild, the supplier also stocks matching TD27/TD27T cylinder head gaskets (by notch code — A, B, or C thickness), cylinder head bolts, timing belt kits (if applicable), water pumps, and piston ring sets for complete engine overhaul.
Quick Summary
The Nissan TD27T engine overhaul gasket kit 10101-D9788 is a complete OE-spec sealing solution for 2.7L turbo-diesel engines in Terrano II (R20), Mistral, Cabstar, Vanette, and Atlas vehicles from the early 1990s to the mid-2000s. The kit includes the valve cover gasket, intake/exhaust manifold gaskets, oil pan gasket, timing cover gaskets, valve stem seals, and O-rings. The cylinder head gasket must be ordered separately according to piston protrusion notch code (A/B/C). IATF 16949 certified with OE cross-reference numbers 10101-D9791, 10101-D9792, 10101-D9789, 10101-D9796, and aftermarket equivalents.
Order a sample unit today — restore your TD27 engine to factory sealing with a single part number.
Yimi(Guangzhou) Automotive Parts Co,Ltd
located in Guangzhou—the economic and transportation hub of Southern China—we are a specialized supplier and exporter with over 20 years of experience in the automotive parts industry. We focus on the production and sales of high-quality automotiv... Yimi(Guangzhou) Automotive Parts Co,Ltd
located in Guangzhou—the economic and transportation hub of Southern China—we are a specialized supplier and exporter with over 20 years of experience in the automotive parts industry. We focus on the production and sales of high-quality automotiv...
