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Clutch Booster Assembly 8-97162962-1 8971629621 for ISUZU NKR NPR NQR 4HF1 4HG1 — Verified OEM Fit Vacuum Clutch Booster with Diaphragm
This vacuum clutch booster is a critical component of the clutch actuation system, responsible for amplifying the driver's clutch pedal force through vacuum assistance, ensuring smooth and effortless clutch operation under all driving conditions.
Working Principle
The vacuum clutch booster is mounted between the clutch master cylinder and the clutch slave cylinder. It uses engine intake manifold vacuum to amplify the hydraulic pressure generated by the master cylinder. When the clutch pedal is depressed, the master cylinder sends hydraulic fluid to the booster's control valve, which opens to allow atmospheric pressure to enter one side of the internal diaphragm. The pressure differential across the diaphragm multiplies the hydraulic force before transmitting it to the slave cylinder, which then actuates the clutch release fork.
Failure Symptoms
Hard or stiff clutch pedal — a failed vacuum booster cannot amplify pedal force, making clutch operation difficult and tiring
Clutch pedal does not return to rest position — internal booster damage can prevent the pedal from returning properly
Hissing noise when clutch pedal is depressed — indicates a leak in the booster vacuum chamber or control valve
Clutch slipping or incomplete disengagement — insufficient booster assist prevents full clutch release, causing gear grinding or hard shifting
Vacuum hose or connection leakage — a damaged booster diaphragm or valve can cause a persistent vacuum leak
Visible damage or corrosion on the booster housing — external damage can compromise the vacuum seal
Critical Inspection Note: ISUZU service manuals require that the clutch booster assembly be replaced, never rebuilt, when internal wear is detected. Always check the vacuum hose and check valve for cracks or deterioration before installation.
Technical Specifications
Verification Item
Data / Standard
Source / Method
Part Number (Short)
8-97162962-1
ISUZU OEM Parts Database
Part Number (Long)
8971629621
ISUZU OEM Parts Database
Part Name
BOOSTER ASM; CLU (Clutch Booster Assembly)
ISUZU EPC
Vehicle Models
ISUZU NKR / NPR / NQR / NPR-HD / ELF
ISUZU application catalog
Engine Compatibility
4HF1 / 4HG1 / 4HK1 / 4JB1
ISUZU application catalog
Booster Type
Vacuum Diaphragm Type
Product specification
Net Weight
1.8 kg (per IZUMI specification) / 3.0 kg (packaged weight)
IZUMI 8971629620 specification
Package Dimensions
30 × 30 × 30 cm (single carton)
Product listing
Certification
ISO/TS 16949
Third-party system audit
Warranty
12 Months
Manufacturer standard
Product Image
Part Number:8-97162962-1 8971629621
Product Name:Clutch Booster Assembly
Car Model:NKR NPR
Engine Model:4HF1
Condition:100% Brand New
Origin:China Mainland
Vehicle & Engine Compatibility
Brand
Model
Chassis
Engine
Years
ISUZU
NPR
NPR
4HF1 / 4HG1
1992-2008
ISUZU
NPR-HD
NPR-HD
4HF1 / 4HK1
1993-2018
ISUZU
NKR
NKR66 / NKR71
4HF1 / 4HG1
1994-2007
ISUZU
NQR
NQR71 / NQR75
4HG1 / 4HK1
1996-2016
ISUZU
ELF
Various N-Series
4HF1 / 4HG1
1994-2016
Important Fitment Notes:
This clutch booster is designed for the 4HF1 / 4HG1 / 4HK1 engine family
The 8-97162962-0 / 8971629620 is the direct predecessor — both part numbers are interchangeable
The 8-97162962-2 / 8971629622 is used for the NKR 4JH1 variant
For right-hand drive (RHD) vehicles, verify clearance and vacuum hose routing
Features & Benefits
Feature
Benefit + Verification Signal
Vacuum Diaphragm Design
Significantly reduces clutch pedal effort for commercial truck operation
OEM-Exact Fitment
Direct replacement for 8-97162962-1 / 8971629621 without modification
Complete Assembly
Includes diaphragm, control valve, and piston for direct bolt-on installation
ISO/TS 16949 Quality System
Full traceability with material certificates and batch inspection reports
Installation Guidelines
IMPORTANT: Clutch system service must be performed by a qualified technician. Always disconnect the battery negative terminal and drain the clutch fluid reservoir before removing the booster. Never reuse old vacuum hoses or check valves.
Preparation: Disconnect the battery negative terminal. Remove the clutch fluid from the reservoir using a syringe. Disconnect the vacuum hose from the booster.
Removal: Disconnect the clutch hydraulic lines from the booster. Remove the clevis pin connecting the clutch pedal to the booster push rod. Remove the mounting bolts securing the booster to the firewall or bracket.
Inspection: Inspect the firewall mounting surface for corrosion or damage. Inspect the clutch pedal and clevis for wear. Check the vacuum hose and check valve for cracks.
Installation: Position the new booster against the firewall or bracket. Install the mounting bolts and torque to specification. Connect the clutch hydraulic lines. Connect the vacuum hose with a new check valve.
Reconnection: Connect the clutch pedal clevis to the push rod with the clevis pin. Refill the clutch fluid reservoir with fresh DOT 3 or DOT 4 brake fluid.
Bleeding: Bleed the clutch hydraulic system completely to remove air. Check for leaks at all connections.
Testing: Pump the clutch pedal several times to verify proper operation. Perform a road test at low speed to verify proper clutch engagement.
Recommended Torque Values
Fastener
Torque
Booster Mounting Bolts
Per ISUZU workshop manual specification
Clutch Line Fittings
Per ISUZU workshop manual specification
Packaging & Supply
Standard Packaging: Sealed bag + moisture barrier + neutral carton (30 × 30 × 30 cm)
Custom Packaging: Neutral box, color box, or customer-branded packaging available
Suitable For: Clutch system repair shops, ISUZU parts distributors, fleet maintenance centers
Yimi (Guangzhou) Automotive Parts Co., Ltd.
Located in Guangzhou—the economic and transportation hub of Southern China—we are a specialized supplier and exporter with over 20 years of experience in the automotive parts industry. We focus on the production and sales of high-quality ... Yimi (Guangzhou) Automotive Parts Co., Ltd.
Located in Guangzhou—the economic and transportation hub of Southern China—we are a specialized supplier and exporter with over 20 years of experience in the automotive parts industry. We focus on the production and sales of high-quality ...