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ISUZU NKR NPR NQR ELF 4JB1 4HF1 4HG1 6BG1 Truck Fuel Feed Hand Pump Repair Kit BM1104-G001-01 OEM Fit
Product Overview
The Fuel Feed Hand Pump Repair Kit with part number BM1104-G001-01 is a verified direct-fit replacement for ISUZU diesel engines. This hand pump repair kit restores the function of the manual priming pump mounted on the fuel injection pump, allowing operators to manually prime the fuel system and remove air after fuel filter replacement or fuel system service.
Working Principle
The hand priming pump (also called feed pump or primer pump) is a manually operated piston pump mounted on the side of the diesel fuel injection pump. Its purpose is to draw diesel fuel from the tank and fill the fuel filter and injection pump with fuel while bleeding air from the system. The pump consists of a piston, return spring, one-way valves, and sealing elements. Over time, the return spring can weaken or break, and the seals can harden or leak, causing the pump to lose its priming capability.
Failure Symptoms
Hand pump will not build pressure when pumped — a broken or weakened return spring prevents the piston from returning, eliminating pump action.
Hand pump operates but fuel does not flow — worn seals allow fuel to bypass internally, preventing fuel from being drawn from the tank.
Fuel leakage around the hand pump — deteriorated seals allow diesel to seep from the pump body.
Hard starting after fuel filter replacement — the hand pump cannot prime the fuel system, leaving air in the lines and preventing engine start.
Pump handle stuck in the down position — a broken return spring prevents the handle from returning to the rest position.
Air bubbles in the fuel system after priming — worn seals allow air to enter the fuel system during priming.
Critical Inspection Note: ISUZU service manuals require that the hand priming pump be inspected for proper spring tension and seal condition whenever fuel system service is performed. Always clean the pump exterior and surrounding area thoroughly before disassembly to prevent dirt from entering the fuel system. Use only clean diesel fuel for cleaning components — never use gasoline or solvents that can damage rubber seals.
Middle East, Asia, Africa, South America, North America & Europe
Vehicle & Engine Compatibility
Primary Applications
Brand
Model
Chassis
Engine
Years
ISUZU
ELF
NKR55 / NKR66 / NKR71 / NKR77
4JB1 / 4HF1 / 4HG1 / 4HK1
1986–2007
ISUZU
NPR
NPR66 / NPR70 / NPR71 / NPR75
4HF1 / 4HE1 / 4HK1
1994–2016
ISUZU
NQR
NQR70 / NQR71 / NQR75 / NQR90
4HF1 / 4HG1 / 4HK1
1996–2016
ISUZU
NHR
NHR54 / NHR55 / NHR85
4JB1 / 4JA1 / 4JJ1
1984–2010
ISUZU
NMR
NMR85
4JJ1
2006–Present
ISUZU
100P / 600P / 700P
—
4JB1 / 4KH1 / 4HK1
1990s–Present
Engine-Specific Applications
Engine Model
Displacement
Common Applications
4JB1 / 4JB1-T
2.8L
NKR55, NHR54, Pickup TF/TFR/TFS
4JA1
2.5L
NHR55, Pickup TF/TFR, TFS
4JG1 / 4JG2
3.1L
NKR66, NPR66, EXCAVATOR EX120
4HF1
4.3L
NKR66, NPR66, NQR66
4HG1 / 4HG1-T
4.57L
NKR71, NPR71, NQR71
Important Fitment Notes:
This repair kit is designed for the hand priming pump mounted on the fuel injection pump. The hand pump is a separate component from the injection pump.
This is a repair kit, not the complete hand pump assembly.
Confirm your specific engine model and injection pump type before ordering.
The kit includes the return spring and seals. Inspect the piston and cylinder bore for wear before installation.
Always replace the fuel filter and bleed the fuel system thoroughly after installing the repair kit.
Features & Benefits
Complete Repair Kit
Includes return spring, seals, and all wear components needed to restore hand pump function.
OEM-Quality Spring Material
High-carbon steel spring maintains proper tension and return action for reliable priming.
Fuel-Resistant Seals
Nitrile rubber seals resist diesel fuel degradation for long service life.
OEM-Exact Fitment
Direct replacement for BM1104-G001-01 without modification.
ISO/TS 16949 Quality System
Full traceability with material certificates and batch inspection reports.
Quality Control
QC Item
Verification Method / Standard
Spring Free Length
CMM, 100% inspection
Spring Wire Diameter
Micrometer, 100% inspection
Spring Load at Height
Spring tester, batch sampling
Seal Outer Diameter
CMM, 100% inspection
Seal Inner Diameter
CMM, 100% inspection
Seal Hardness
Durometer, batch sampling
Surface Finish
Visual inspection — no cracks, no corrosion, no contamination
Kit Completeness
100% component count verification
Installation Guidelines
IMPORTANT: Fuel system service must be performed by a qualified technician in a clean workshop. Always clean the hand pump exterior and surrounding area thoroughly before disassembly. Never reuse old seals or springs.
Preparation: Clean the hand pump and surrounding area thoroughly. Place a drain pan under the pump to catch any fuel spillage.
Disassembly: Remove the hand pump handle and the pump cover. Remove the old spring, piston, and seals. Clean all components with clean diesel fuel.
Inspection: Inspect the pump cylinder bore for scoring or wear. Inspect the piston for wear. If the bore or piston is worn, replace the complete hand pump assembly instead of the repair kit.
Installation: Install the new spring, seals, and wear components in the reverse order of disassembly. Lubricate the seals with clean diesel fuel before installation.
Assembly: Reassemble the hand pump. Tighten the pump cover to specification.
Testing: Operate the hand pump several times to verify it builds pressure and returns properly. Check for fuel leaks at the pump body.
Bleeding: Bleed the fuel system thoroughly to remove all air.
Final Check: Start the engine and verify proper operation.
Maintenance Schedule
Every 10,000 km: Inspect hand pump for fuel leakage and proper operation. Check for air in the fuel system.
Every 40,000–50,000 km: Test hand pump priming function. Replace the repair kit if the pump fails to build pressure.
When fuel filter is replaced: Operate the hand pump to prime the fuel system. If the pump does not build pressure, replace the repair kit.
When hard starting occurs after fuel system service: Inspect the hand pump and replace the repair kit if worn.
Packaging & Supply
Standard Packaging: Sealed bag + moisture barrier + neutral carton.
Custom Packaging: Neutral box, color box, or customer-branded packaging.
Suitable For: Diesel fuel system repair shops, ISUZU parts distributors, fleet maintenance centers, construction equipment repair shops.
Supply Capacity: Stable batch supply with batch-level quality reports available.
Yimi (Guangzhou) Automotive Parts Co., Ltd.
Located in Guangzhou—the economic and transportation hub of Southern China—we are a specialized supplier and exporter with over 20 years of experience in the automotive parts industry. We focus on the production and sales of high-quality ... Yimi (Guangzhou) Automotive Parts Co., Ltd.
Located in Guangzhou—the economic and transportation hub of Southern China—we are a specialized supplier and exporter with over 20 years of experience in the automotive parts industry. We focus on the production and sales of high-quality ...