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ISUZU 4JJ1 Cylinder Head Gasket Set 5-87815452-J 5878154520 OEM Fit
Product Overview
The Cylinder Head Gasket Set with OEM numbers 5-87815452-J, 5-87815452-0, and 5878154520 is a verified direct-fit replacement for ISUZU 4JJ1 / 4JJ1-TC / 4JJ1-TCX 2.999L diesel engines. This complete gasket kit provides all essential seals required for professional cylinder head and engine overhaul.
Working Principle
The cylinder head gasket set serves as the critical sealing system for the engine's combustion chamber and fluid passages. Each precision-engineered gasket maintains perfect seals between mating surfaces—cylinder head and engine block, intake and exhaust manifolds, oil pan, valve cover, and other critical sealing points. The head gasket withstands combustion pressures exceeding 160 bar while sealing coolant passages and oil galleries.
Failure Symptoms
Coolant or oil seepage at the cylinder head joint with visible fluid traces
Compression loss between cylinders causing misfiring, rough idle, and power loss
Exhaust gas bubbles in the radiator from combustion gases entering cooling system
Oil contamination with coolant creating milky emulsion or oil slicks in coolant
Persistent overheating from combustion gases in cooling system
Critical Inspection Note: ISUZU service manuals require replacing all gaskets in affected sealing paths during cylinder head removal or engine overhaul. Reusing old gaskets risks compression loss, fluid leaks, and premature engine failure. Verify correct thickness grade (notch code) against original gasket before ordering.
Technical Specifications
Verification Item
Data / Standard
Source / Method
Part Number (Short)
5-87815452-J
ISUZU OEM Parts Database
Part Number (Long)
5-87815452-0
ISUZU OEM Parts Database
Factory Number
5878154520
ISUZU OEM Parts Database
Engine Compatibility
4JJ1 / 4JJ1-TC / 4JJ1-TCX
ISUZU application catalog
Engine Displacement
2,999 cc
ISUZU engine specification
Head Gasket Thickness
1.15 mm (standard)
ITE specification
Head Gasket Material
Multi-Layer Steel (MLS)
Product specification
Cylinder Head Bolt Torque
70 N·m + 60°–75° turn angle
ISUZU 4JJ1 workshop manual
Certification
ISO/TS 16949
Third-party system audit
Vehicle & Engine Compatibility
Brand
Model
Engine
Years
ISUZU
D-MAX
4JJ1-TC / 4JJ1-TCX
2004–2020
ISUZU
MU-X
4JJ1-TC / 4JJ1-TCX
2013–2020
ISUZU
NLR / NNR (ELF)
4JJ1-TCS
2008–Present
ISUZU
NPR / NQR
4JJ1
2008–Present
Holden
Colorado RC
4JJ1-TCX
2008–2012
Holden
Rodeo RA
4JJ1-TC
2003–2008
Fitment Verification: For 100% accurate matching, provide VIN or chassis number before ordering for verification through ISUZU global EPC system.
Important Fitment Notes: This gasket set is designed for the 4JJ1 engine family. Head gasket is available in multiple thickness grades (notch codes). Verify correct grade against original gasket or workshop manual. For resurfaced engines, check cylinder head and block deck heights before ordering.
Features & Benefits
Multi-Layer Steel Head Gasket
Superior sealing under high combustion pressures and thermal cycling
Ø97.00 mm Bore Compatibility
Precision-matched to 4JJ1 cylinder bore for direct drop-in fit
Complete Overhaul Coverage
Includes all essential gaskets and seals for comprehensive engine rebuild
High-Temperature Resistant Materials
Withstands extreme temperatures and pressure variations
OEM-Exact Fitment
Direct replacement without modification requirements
ISO/TS 16949 Quality System
Full traceability with material certificates and batch inspection
Quality Control & Verification
QC Item
Verification Method / Standard
Head Gasket Thickness
Micrometer, 100% inspection (1.15 mm ±0.05)
Head Gasket Bore
CMM, 100% inspection (Ø97.00 mm ±0.05)
Material Composition
Spectrometer analysis, batch sampling
Compression Resistance
Compression tester, batch sampling
Temperature Resistance
Thermal cycling test (−40°C to +200°C), batch sampling
Fluid Resistance
ASTM D471 immersion test, batch sampling
Kit Completeness
100% component count verification
Installation Guidelines
IMPORTANT: Engine overhaul is a professional-level operation requiring qualified diesel engine technician in clean workshop environment. All gasket surfaces must be perfectly clean, flat, and free of old gasket material.
Preparation: Remove engine from vehicle or position for top-end access. Drain coolant and oil. Disconnect all hoses, wiring, and fuel lines
Disassembly: Remove cylinder head bolts in reverse tightening sequence. Carefully lift cylinder head and remove all old gaskets
Inspection: Check cylinder head and block decks for flatness. Inspect for cracks, corrosion, or pitting. Resurface if necessary
Head Gasket Installation: Place new multi-layer steel head gasket on block dowels. Ensure correct orientation and verify notch code/thickness grade
Cylinder Head Installation: Carefully lower cylinder head onto gasket. Lubricate head bolt threads and heads with clean engine oil
Torque Sequence: Tighten cylinder head bolts in specified numerical order: Stage 1-2: 70 N·m each, Stage 3-4: 60°–75° turn angle each
Final Assembly: Install remaining gaskets and seals. Reconnect all components. Refill with fresh coolant and engine oil
Recommended Torque Values
Fastener
Torque
Cylinder Head Bolts (Stages 1–2)
70 N·m (7.1 kgf·m / 51 lb ft)
Cylinder Head Bolts (Stages 3–4)
60°–75° turn angle
Main Bearing Cap Bolts
166 N·m (16.9 kgf·m / 122 lb ft)
Packaging & Supply
Standard Packaging: Sealed bag + moisture barrier + carton
Custom Packaging: Neutral packaging, customer-branded packaging available
Yimi (Guangzhou) Automotive Parts Co., Ltd.
Located in Guangzhou—the economic and transportation hub of Southern China—we are a specialized supplier and exporter with over 20 years of experience in the automotive parts industry. We focus on the production and sales of high-quality ... Yimi (Guangzhou) Automotive Parts Co., Ltd.
Located in Guangzhou—the economic and transportation hub of Southern China—we are a specialized supplier and exporter with over 20 years of experience in the automotive parts industry. We focus on the production and sales of high-quality ...