Customizable Flannelette Weaving Machine for Home Textile & Apparel Production

The flannelette weaving machine is a high-performance textile equipment specifically designed for manufacturing premium flannelette fabrics with double jacquard cut pile technology.
Integrating advanced weaving mechanisms and intelligent control systems, this machine excels in creating flannelette featuring intricate double jacquard patterns and delicate cut pile effects. It ensures the fluff on the flannelette is evenly distributed, with a soft texture and consistent thickness. The double jacquard function allows for the production of complex and exquisite patterns, meeting diverse design needs for flannelette used in home textiles, high-end clothing, and decorative items.
With stable operation, high production efficiency, and user-friendly maintenance, this machine optimizes the manufacturing process of double jacquard cut pile flannelette. It helps textile enterprises boost productivity, enhance product quality, and reduce production costs, making it an ideal choice for manufacturers seeking to produce top-tier flannelette products.

 

 

TECHNICAL SPECIFICATIONS

• Machine type: Rapier weaving machine
• Nominal widths: 1700, 1900, 2100, 2200, 2300, 2600, 2800, 3000, 3200, 3400, 3600, 3800 mm *
• Useful reeded width: Equal to nominal width
• Width reduction: 600 mm standard, 1000 mm on request (asymmetric reduction possible)
• Performance:
  • Up to 670 picks per minute (nominal width 1700)
  • Up to 1500 m/min of inserted weft (nominal width 3600)
• Fabrics produced: Fabrics with natural, artificial, synthetic and blended yarns, weights from 15 to 800 g/m2
• Yarns woven:
  • Discontinuous yarns: 9 Nm - 200 Nm
  • Continuous yarns: 10 dtex - 3000 dtex
• Shed geometry:
  • Transfer EK version: symmetrical, small size
  • Transfer FTS version: asymmetrical, small size
• Versions: Single beams or twin beams with diameters up to 800 - 1000 - 1100 mm (Upper beam on request). Double beam version
• Weft colour selector: Electronic, programmable for 4 - 8 - 12 colours
• Weft feed: Continuous with mechanical brakes on weft feeder. Programmable electronic brakes available on request
• Filling insertion:
  • TRANSFER EK version with both rapiers mounted on flexible ribbons, guided by hooks on one side only of the race
  • TRANSFER FTS version with both rapiers mounted on flexible ribbons, "free flying" in the shed, supported by a cloth race
• Ribbon drive: Via positive drive wheel driven by the "Propeller" mechanism
• Sley: Driven by positive coupled cam units
• Weft density: Standard 4 - 150 wefts/cm. (1 - 20 wefts/cm or 8 - 150 wefts/cm on request) Automatic weft density variation, programmed directly in the patterns
• Warp let-off: Motorised positive let-off with electronic control, timed with the fabric regulator
• Fabric regulator: Motorised positive fabric regulator with electronic control, timed with the warp let-off
• Shed formation:
  • Electronic rotary dobbies (max 20 frames)
  • Fittings for electronic jacquard with cardan drive
• Pick-finding:
  • Standard version: motorised device with electronic programmable control. Also used for slow motion operations
  • Hi Drive version: programmable, with main motor drive and electromagnetic tooth coupling
• Selvedges: Leno device binding with 2 or 4 ends, independent mechanical cam drive (also for waste selvedges). Leno device binding with 2 or 4 ends, motorised electronic drive (also for waste selvedges). Heat-sealed for synthetic yarns. Lateral and central tuck-in devices
• Weft control: High-sensitivity piezo-electric detector with double weft control. Automatic sensitivity control available on request
• Warp control: Electric or electronic warp stop motions with 6 or 8 rows. Fast broken thread identification devices available on request
• Backrest rollers: With adjustable elastic compensation. Load cell for warp tension reading
• Fabric take-up: On quick release take-up roller, up to 500 mm in diameter. External take-up roller fittings on request
• Lubrication: Pressure lubrication for ribbon and sley drives. Let-off device and take-up regulator in oil bath
• Main drives:
  • Standard version: asynchronous three phase motor (7.5 kW nominal power); electromagnetic brake/clutch unit; inverter drive available on request for automatic speed control
  • Hi Drive version (on request, for dobby machines): brushless motor and electronic converter; electromagnetic tooth coupling for pick-finding; electronic speed control, to suit pattern programming
• Machine control:
  • Real time electronic control via microprocessor with VGA colour graphic display. CAN-BUS communication architecture linking the various devices
  • User interface for programming and saving patterns and management of working parameters and data
  • Self-diagnostics for main components and functions
  • Data transfer via Memory Card
  • On-line connections for data acquisition and remote assistance