Bimetallic Hardness HRC 58-62 Single Screw Extruder Screw Barrel with Nitriding

Product Description:

The Single Screw Extruder Screw Barrel is a high-performance component designed for efficient and reliable operation within the Extruder Screw and Barrel System. Engineered with precision and durability in mind, this product is an essential part of the Single-threaded Screw and Barrel for Extruding Machine, ensuring optimal performance in various industrial extrusion applications.

One of the standout features of this Single Screw Extruder Screw Barrel is its exceptional bimetallic hardness, rated between HRC 58-62. This high hardness level significantly enhances the screw barrel's ability to withstand mechanical stress and abrasion during prolonged use, resulting in an extended service life and reduced downtime for maintenance. The superior hardness is achieved through advanced manufacturing processes that combine two metal layers, optimizing both toughness and wear resistance.

To further boost its durability, the screw barrel undergoes a meticulous nitriding treatment that lasts between 7 to 10 days. This specialized heat treatment process enriches the surface with nitrogen, creating a hard, wear-resistant layer that significantly improves the barrel's resistance to surface wear and corrosion. The extended nitriding treatment ensures a consistent and deep hardened layer, which is critical for maintaining performance under demanding operating conditions.

The wear resistance of this product is notably high, making it an ideal choice for extrusion processes involving abrasive or challenging materials. Its enhanced wear resistance minimizes surface degradation and maintains the integrity of the extrusion process, leading to improved product quality and reduced maintenance costs. This attribute makes the Single Screw Extruder Screw Barrel a reliable component in the Extruder Screw and Barrel System, where continuous and stable operation is paramount.

Surface quality is another critical factor addressed in the design of this screw barrel. With a surface roughness of Ra0.4μm, the barrel ensures a smooth interface between the screw and barrel components. This smooth surface decreases friction and material adhesion during extrusion, contributing to better material flow and consistent output quality. The fine surface finish also helps in reducing wear and tear, further extending the operational lifespan of the barrel.

The barrel nitriding depth ranges from 0.5 to 0.8mm, providing a substantial hardened layer that balances surface hardness with core toughness. This depth is carefully controlled to optimize the barrel's resistance to mechanical damage without compromising its overall strength and flexibility. The nitrided layer acts as a protective barrier against abrasive particles and thermal stresses encountered during extrusion, ensuring long-lasting performance and reliability in the Single-threaded Screw and Barrel for Extruding Machine applications.

In summary, the Single Screw Extruder Screw Barrel is a premium-quality component tailored for use in the Extruder Screw and Barrel System. Its high bimetallic hardness (HRC 58-62), prolonged nitriding treatment of 7-10 days, superior wear resistance, fine surface roughness (Ra0.4μm), and thoughtfully controlled nitriding depth (0.5-0.8mm) collectively contribute to its outstanding performance and durability. This screw barrel is an excellent choice for industries requiring efficient and consistent extrusion processes, providing both enhanced operational efficiency and long-term cost savings.

Technical Parameters:

Applications:

The Jialong Single Screw Extruder Screw Barrel is an essential component designed for high-performance extrusion processes in various industries. Known for its precision engineering and superior durability, this product is ideal for applications requiring reliable and efficient material processing. With a screw surface roughness of Ra0.4um and barrel bore straightness of just 0.015mm, the Jialong Screw and Barrel Assembly ensures smooth material flow and consistent extrusion quality, making it perfect for industries such as plastics, rubber, food processing, and chemical manufacturing.

The One Screw and Barrel for Extrusion from Jialong offers exceptional wear resistance, thanks to its high wear resistance materials and bimetallic hardness rating of HRC 58-62. This makes the unit highly suitable for handling abrasive and high-temperature materials, significantly extending the service life of the extrusion machine screw and barrel unit. Customers can choose between water cooling or air cooling methods to optimize the thermal management of the barrel, ensuring stable operation and improved productivity.

Manufactured in China with strict quality control, the Jialong Single Screw Extruder Screw Barrel is available at a competitive price range of USD $1500/set to $4500/set, depending on specifications. With a minimum order quantity of just one set, it caters to both small and large-scale production needs. The product is securely packed in a wooden package to prevent damage during transportation. Delivery times range from 1 to 35 work days, ensuring timely supply for urgent or planned projects.

The Jialong brand offers a supply ability of up to 300 pieces per month, making it a reliable source for continuous extrusion machine maintenance and upgrades. Payment terms are flexible with T/T accepted, facilitating smooth transactions for international clients. This extrusion machine screw and barrel unit is widely used in plastic extrusion lines, film blowing machines, pipe extrusion, and pelletizing systems, where precision and durability are critical for optimal performance.

In summary, the Jialong Single Screw Extruder Screw Barrel is perfectly suited for extrusion processes requiring high precision, wear resistance, and thermal control. Whether you need a replacement or an upgrade, this screw and barrel assembly ensures enhanced extrusion efficiency and product quality across diverse industrial applications.

Customization:

Jialong offers premium Product Customization Services for Single Screw Extruder Screw Barrel products, ensuring high-quality Single-screw Extruder Parts tailored to your specific needs. Originating from China, our Single-screw Extruder Parts are available with a minimum order quantity of just 1 set, priced competitively between USD $1500/set and USD $4500/set.

Each Screw and Barrel Assembly is packaged securely in a wooden package to guarantee safe delivery. With a supply ability of 300 pieces per month, we ensure timely delivery within 1-35 work days, depending on the customization and order size. Payment is conveniently handled via T/T terms.

Our customization includes advanced surface treatments such as nitriding or chrome plating to enhance durability and performance. The screw surface undergoes precise treatments like chrome plating and polishing, achieving an exceptional surface roughness of Ra0.4um. The nitriding treatment process takes 7-10 days, providing a barrel nitriding depth of 0.5-0.8mm, ensuring enhanced wear resistance and longevity of the Single-screw Extruder Parts.

Choose Jialong for reliable, high-quality Screw and Barrel Assembly customization, designed to meet the rigorous demands of your extrusion applications.

Support and Services:

Our Single Screw Extruder Screw Barrel product comes with comprehensive technical support and services to ensure optimal performance and longevity. Our expert team provides detailed installation guidance, routine maintenance tips, and troubleshooting assistance tailored to your specific extrusion needs. We offer regular inspection services to detect wear and tear early, minimizing downtime and maximizing productivity. Additionally, we provide customization options and upgrades to adapt to evolving production requirements. Our commitment is to deliver prompt and efficient support, helping you achieve consistent extrusion quality and operational efficiency.