JL250-II Softgel Encapsulation Machine with 120,000 Capsules/Hour, PLC Touch

The JL250-II Softgel Encapsulation Machine is engineered for pharmaceutical and nutraceutical manufacturers requiring stable, continuous softgel production. This advanced system resolves common production challenges including capsule weight variation, unstable gelatin feeding, and unexpected downtime. Equipped with a gear drive system, 20 high-precision plunger pumps, and PLC touch screen control, the machine ensures precise filling accuracy and long-term operational stability. As the core equipment in industrial softgel production lines, it supports standardized manufacturing compliant with GMP and FDA requirements.

Designed for large-scale softgel manufacturing, the JL250-II accommodates a wide range of oil-based formulations including oils, suspensions, and semi-liquids. Ideal for producing:

• Fish oil softgel capsules
• Vitamin E softgels
• Coenzyme Q10 capsules
• Herbal extract softgels
• Oil-based pharmaceutical capsules

Utilizing a 20-station plunger pump filling system, the machine achieves exceptional filling accuracy of ±0.5%, minimizing material waste and ensuring consistent capsule dosage. With maximum production capacity reaching 120,000 capsules per hour, it meets the demanding production requirements of modern industrial softgel production facilities.

Adaptable Capsule Production
The machine supports rapid switching between capsule specifications without requiring complete production line replacement, significantly reducing downtime for new product launches and production adjustments. Key adaptable parameters include:

• Filling volume: 0–2 ml (stepless adjustment)
• Standard capsule shapes: Oval, Oblong
• Custom molds: Available for special capsule shapes
• Formulation compatibility: Oil-based and suspension softgel formulations

This operational flexibility enables production of both nutraceutical supplements and pharmaceutical softgel products.

PLC Control and Production Monitoring
The PLC touch screen control system features an intuitive visual interface for simplified parameter adjustment and real-time production monitoring. Core functions include:

• Real-time equipment status monitoring
• Abnormal condition alarm notification
• One-click adjustment of mold roller speed and filling volume
• Automatic recording and export of production data

These advanced features ensure stable softgel manufacturing processes and facilitate compliance with strict GMP documentation requirements.

Engineered in strict accordance with pharmaceutical workshop standards, the JL250-II is optimized for hygienic production environments with key sanitary features including:

• 304 stainless steel structure: Corrosion-resistant and easy to clean
• Closed gelatin circulation system: Precise temperature and viscosity control for stable feeding
• Food-grade sealing components: Safe for direct contact with production materials
• Smooth, dead-angle-free surfaces: Reduce material accumulation and simplify daily cleaning

All design elements ensure stable production and strict hygienic operation in pharmaceutical manufacturing environments.

For reliable continuous operation in industrial production environments, the JL250-II incorporates a durable mechanical design with high-precision components. Key mechanical advantages include:

Gear Drive System
Compared with traditional belt-driven systems, the gear transmission structure delivers higher transmission efficiency, lower vibration, and extended service life, ensuring stable operation during extended production runs.

Precision Mold Rollers
High-precision CNC machining ensures consistent capsule shape, uniform size, and stable sealing quality, effectively reducing product defective rates.

20 Independent Plunger Pumps
Each plunger pump operates independently, enhancing filling stability and fault tolerance — the equipment can continue production even during single pump maintenance.

As the core unit of a complete softgel production line, the JL250-II features standardized industrial interfaces for seamless integration with mainstream upstream and downstream equipment:

• Upstream: Gelatin preparation systems (melting, homogenization, insulation)
• Downstream: Tumble dryers, drying tunnels, capsule sorting machines, counting and bottling systems

This comprehensive integration supports continuous automated softgel manufacturing, significantly improving overall production efficiency while reducing manual operation errors.

The JL250-II fully complies with GMP and FDA standards, with complete validation documentation (DQ, IQ, OQ, PQ) provided to support equipment qualification and regulatory audits.

Comprehensive one-stop full-life-cycle technical support includes on-site installation/commissioning, operator training, remote troubleshooting, spare parts supply, and customized production line planning with equipment selection consultation.

For manufacturers expanding softgel capacity or establishing new production lines, the JL250-II represents a stable, cost-effective core solution. Contact our technical team for detailed documentation, customized layout planning, quotations, and on-site trial arrangements.