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Our anodized aluminum USB casing is precision CNC milled from extruded 6063 hollow aluminum tube as a leading custom OEM manufacturer. The custom aluminum cable shell is specially engineered as aluminum sleeve for USB plug and Type-C cable aluminum housing to wrap cable connector terminals.
Full in-house production from raw aluminum tube cutting to final anodizing, including length sawing, 4-corner R rounding & port chamfer via CNC milling, vibratory deburring and precision anodized surface finishing. Available in natural silver aluminum, sky blue anodizing and rose red anodizing to match diversified product design demands. All custom USB connector aluminum shell support OEM modification on dimension, shape and surface treatment per client’s design files or physical samples.
Technical Specification
Product Name:
Aluminum USB/Type-C Connector Shell
Raw Material:
6063 extruded hollow aluminum alloy tube
Standard Dimension:
Outer L18mm×W14.5mm×H7mm; Inner Through Hole L12mm×W4.5mm
Dimensional Tolerance:
±0.03mm for CNC machined critical size
Machining Process:
Precision fixed-length saw cutting → CNC milling of corner R radius & port chamfer → vibratory deburring → anodizing surface treatment → finished inspection & packaging
Surface Finish:
Natural aluminum finish, sky blue anodizing, rose red anodizing
Processing Accuracy:
Ra≤1.6μm after deburring & anodizing
Applications
Consumer electronics: USB/Type-C charging data cable plug assembly, mobile phone charging cord aluminum sleeve
Digital accessories: Bluetooth earphone charging case internal connector shell, portable power bank cable terminals
Electronic peripheral: USB adapter, docking station, data transfer converter connector housing
Custom electronic wiring harness for smart home & wearable device cable connectors
Custom Services
As professional custom manufacturer, comprehensive OEM & custom service available for all aluminum shell orders:
Custom dimension modification: Adjust outer/inner size, wall thickness based on client drawings/samples for custom aluminum cable shell & aluminum sleeve for USB plug
Custom surface treatment: Extra anodized colors, sandblasting, laser engraving logo service on anodized aluminum USB casing
Custom structural design: Extra slot, hole or positioning groove CNC milling for special USB connector aluminum shell demands
Small-batch trial order & mass production support, from prototype to bulk shipment
Product Advantages
Strict ±0.03mm precision tolerance solves poor fit issue between aluminum sleeve for USB plug and plastic cable plug
In-house full production chain avoids outsourced processing unstable quality & long lead time for custom aluminum cable shell OEM orders
Vibratory full deburring eliminates sharp burr scratch risk on cable terminal during assembly of Type C cable aluminum housing
Uniform anodized coating prevents fading & oxidation, fixing short service life of cheap unprocessed USB connector aluminum shell
Flexible custom service supports small prototype batches, helping clients avoid high MOQ pressure from large fixed-spec manufacturers
Quality Control
Incoming QC: Raw 6063 aluminum tube dimension & material composition inspection before cutting
Mid-production QC: Random dimensional sampling after CNC milling & deburring for tolerance verification of anodized aluminum USB casing
Post-anodizing QC: Visual inspection for surface scratch, uneven coating & color difference of custom aluminum cable shell
Final full inspection: 100% dimension check before packaging, pass products go into anti-scratch package
FAQ
Q1: Can I get custom dimension for the aluminum sleeve for USB plug?
A: Yes, our OEM custom service supports size redesign per your CAD drawings or physical samples as a professional manufacturer.
Q2: Is sample available before bulk order of USB connector aluminum shell?
A: Free prototype sample can be produced based on your custom requirement, only freight cost needed.
Q3: What’s the MOQ for custom aluminum cable shell production?
A: No strict high MOQ, we accept small trial orders for Type C cable aluminum housing customization.
Q4: Can I customize exclusive logo on anodized aluminum USB casing?
A: Laser engraving logo custom service is available on 3 types of anodized finishes.
