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The 500KW 400V Resistive Load Bank is a high-capacity, heavy-duty testing system engineered to simulate medium-to-large electrical loads safely and accurately. Designed for 3-phase industrial power systems, it operates at a unity power factor (PF=1.0) to provide a purely resistive load, efficiently converting massive amounts of electrical energy into heat via specialized high-temperature alloy resistors.
Due to its high power rating, this unit features a robust, high-volume forced-air cooling system to ensure rapid heat dissipation and continuous, stable operation under full capacity. Often enclosed in a weather-resistant casing or skid-mounted frame, it is built to withstand demanding industrial environments. With granular load-stepping controls and advanced safety interlocks, the 500KW load bank is an indispensable asset for verifying the performance, reliability, and thermal endurance of large-scale generators, data center UPS systems, and marine power grids.
Technical Parameters
Parameter
Specification
Rated Power
500 KW
Rated Voltage
400V AC (3-Phase, 4-Wire)
Operating Frequency
50 Hz / 60 Hz
Load Type
Purely Resistive
Power Factor (PF)
1.0
Load Step Resolution
10kW, 20kW, 20kW, 50kW, 100kW, 100kW, 200kW
Resistor Material
High-temperature alloy (low temperature coefficient)
Cooling Method
Forced Air Cooling (Multiple high-volume axial fans)
Control Mode
Local push-button panel / Optional PLC & PC interface
Data Monitoring
Digital multi-meter (Voltage, Current, Active Power, Frequency)
Enclosure Protection
IP54 (Suitable for outdoor use)
Safety Protections
Over-temperature, Fan failure interlock, Short-circuit, Over-voltage
Mobility
Skid-mounted frame with lifting eyes and forklift pockets
Advantages
High-Capacity Stability: Utilizes premium alloy resistor tubes that do not produce "red heat" and maintain strict resistance values even at peak temperatures, ensuring load accuracy without fluctuation.
Intelligent & Granular Control: The load is divided into distinct, manageable steps (down to 10kW increments), allowing operators to test power sources at exact percentages (e.g., 25%, 50%, 75%, 100% load).
Fail-Safe Protection System: Equipped with an automated shutdown matrix. If the system detects a cooling fan failure, internal over-temperature, or a short circuit, it instantly drops the electrical load and triggers visual/audible alarms.
Heavy-Duty Weatherproofing: Housed in an IP54-rated, anti-corrosion steel enclosure, protecting the internal components from dust and moisture for reliable outdoor deployment.
Optimized Cooling Dynamics: Features a bottom-inlet to top-exhaust (or horizontal) airflow design, utilizing industrial-grade fans to rapidly expel heat and prevent thermal bottlenecks during extended test runs.
Applications
Data Center Commissioning: Essential for full-scale stress testing of critical power infrastructure, including large UPS modules, power distribution units (PDUs), and backup generators before servers are brought online.
Large Generator Maintenance: Used to conduct routine compliance testing and prevent "wet stacking" in medium-to-large standby diesel generators by forcing the engine to run at its optimal high temperature.
Marine & Offshore Engineering: Verifies the operational integrity of shipboard auxiliary generators, offshore platform power grids, and shipyard electrical infrastructure.
Utility & Substation Testing: Validates the capacity and reliability of industrial transformers, switchgear, and temporary power rentals.
Renewable Energy Integration: Load tests wind turbine generators and commercial solar (PV) inverters to ensure output stability before connection to the main grid.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Seller
Year Established:
2017
Total Annual:
>18
Employee Number:
100~500
Ecer Certification:
Verified Supplier
Reliable Power Solutions Expert.
KINGWAY GROUP has been deeply engaged in the power generation sector for over 20 years, standing as a high-tech enterprise integrating production, R&D, overseas sales, and after-sales services. The company boasts 18 patents covering various core technologie...
Reliable Power Solutions Expert.
KINGWAY GROUP has been deeply engaged in the power generation sector for over 20 years, standing as a high-tech enterprise integrating production, R&D, overseas sales, and after-sales services. The company boasts 18 patents covering various core technologie...