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{"title":"Silicone Wire Extrusion Line with 6-18mm Finished Outer Diameter Silicone Rubber","imgUrl":"https:\/\/img.chinax.com\/nimg\/b0\/00\/ee595b19931947cc7395eac987f8-200x200-1\/silicone_wire_extrusion_line_with_6_18mm_finished_outer_diameter_silicone_rubber_insulation.jpg","attrs":{"Model Number":"EXT65\tEXT90\tEXT120","Name":"Silicone Wire Insulation\/Sheath Extrusion Line","Conductor specification":"0.35-10mm2\t16-120mm2\t35-400mm2","Inlet specification":"\u03a60.6-\u03a66mm\t\u03a65-\u03a615mm\t\u03a68-\u03a626mm"}}
{"title":"80m\/min Silicone Rubber Wire Extrusion Line with 100kg\/h Capacity for High","imgUrl":"https:\/\/img.chinax.com\/nimg\/d9\/b8\/d0fa8e0829b32e26436572145c28-200x200-1\/80m_2fmin_silicone_rubber_wire_extrusion_line_with_100kg_2fh_capacity_for_high_temperature_cables.jpg","attrs":{"Model Number":"EXT65\tEXT90\tEXT120","Name":"Silicone Wire Insulation\/Sheath Extrusion Line","Conductor specification":"0.35-10mm2\t16-120mm2\t35-400mm2","Inlet specification":"\u03a60.6-\u03a66mm\t\u03a65-\u03a615mm\t\u03a68-\u03a626mm"}}
{"title":"400kg\/h 80m\/min Silicone Wire Extrusion Line with 8-26mm Inlet for High","imgUrl":"https:\/\/img.chinax.com\/nimg\/d2\/1d\/786f7b2c45770e4a28ac0e13c5df-200x200-1\/400kg_2fh_80m_2fmin_silicone_wire_extrusion_line_with_8_26mm_inlet_for_high_temperature_cable_production.jpg","attrs":{"Model Number":"EXT65\tEXT90\tEXT120","Name":"Silicone Wire Insulation\/Sheath Extrusion Line","Conductor specification":"0.35-10mm2\t16-120mm2\t35-400mm2","Screw speed (rpm)":"50 \t40 \t40"}}
{"title":"Silicone Wire Extrusion Line with \u03c66mm-\u03c624mm Finished Outer Diameter and 80m\/min","imgUrl":"https:\/\/img.chinax.com\/nimg\/8a\/bb\/93eec8478bd92d500716c2ee54a5-200x200-1\/silicone_wire_extrusion_line_with_cf_866mm_cf_8624mm_finished_outer_diameter_and_80m_2fmin_design_speed.jpg","attrs":{"Keyword":"Wire Insulation Line","Design speed":"80m\/min","Application":"extrusion of silicone wires and cables","Applicable conductor":"10mm\u00b2-120m\u00b2"}}
Automotive Wire High Speed Extrusion Production Line 1500m/min
This automated production line is specially designed for manufacturing wires and cables, enabling continuous insulation coating of metal conductors (copper/aluminum). The system can be integrated with KPS cone-shaped reel fully automatic wire take-up machines, double-head coiling machines, and double-reel semi-automatic wire take-up machines.
Applications
The production line is suitable for single-color, single-color strip, double-color strip, and full-cover extrusion of thermoplastic insulation materials including PVC, PP, PE, XLPE, and low-smoke halogen-free compounds. It meets the requirements for German, Japanese, Korean, Italian, and other automotive wire insulation extrusion standards.
Technical Specifications
Suitable conductor: 0.22mm²–6mm²Finished outer diameter: φ1.2mm-φ5mmLine speed (KPS take-up): Max 1500m/minLine speed (Double-head coiling): Max 1000m/minLine speed (Double-reel semi-automatic): Max 1000m/min
Extruder Specifications
Screw specification (mm)
Φ50
Φ70
Φ80
Φ90
Φ100
Φ120
Φ150
Maximum screw speed (rpm)
120
120
110
90
80
70
60
PVC output (kg/h)
100
180
280
360
430
500
800
PE output (kg/h)
50
90
140
180
200
280
400
PP output (kg/h)
40
90
110
140
-
-
-
Aspect ratio (L/D)
(24-26):1
Drive power (kW AC)
22
45
55
75
90
132
160
Barrel temperature zones
4
4
5
5
6
7
8
Screw specification (mm)
φ35
φ40
φ50
φ65
Mechanical type
Reclining/horizontal
Reclining/horizontal
Horizontal
Horizontal
Maximum screw speed (rpm)
60/120
60/120
120
110
PVC output (kg/h)
20/30
20/35
100
160
PE output (kg/h)
10/25
14/30
50
75
PP output (kg/h)
14/25
16/30
40
80
Drive power (kW AC)
5.5/11
5.5/15
22
45
Barrel temperature zones
3
3
4
4
Maintenance Guidelines
Regular Cleaning: Clean the extruder regularly to prevent buildup of debris, dust, or melted material using manufacturer-recommended tools and solvents
Inspect Wear Parts: Check screws, barrels, nozzles, and dies for wear and replace as needed to maintain production quality
Lubrication: Lubricate moving parts according to manufacturer specifications to reduce friction and prevent breakdowns
Temperature Calibration: Regularly calibrate temperature settings to ensure accurate melting and extrusion
Electrical Inspection: Check heaters, sensors, and controls for damage or malfunction
Safety Verification: Ensure all safety features including emergency stops, guards, and interlocks are functional
Operator Training: Train personnel on proper usage and maintenance procedures
Record Keeping: Maintain detailed maintenance logs for tracking and planning
Follow Manufacturer Guidelines: Adhere to specific maintenance recommendations for your extruder model
Emergency Preparedness: Have contingency plans and spare parts available for unexpected breakdowns
