MSDS Tungsten Carbide Grinding Media Sphere Beads 10mm In Bulk

Product Specification

Product Description

Understanding Tungsten Carbide Media

Key Benefits of Tungsten Carbide Media

1. Unmatched Hardness and Durability: Tungsten carbide is renowned for its hardness, ranking just below diamond on the Mohs scale. This makes it highly resistant to abrasion and wear, ensuring longevity in demanding milling environments.
2. Superior Performance: The high density of tungsten carbide media allows for efficient energy transfer during milling, resulting in finer and more uniform particle sizes. This is particularly beneficial in industries like metallurgy, ceramics, and electronics, where precision is paramount.
3. Cost-Effectiveness: While the initial investment in tungsten carbide media may be higher than steel, its longer lifespan and reduced need for replacement make it a cost-effective choice in the long run.
4. Versatility: Available in various sizes and coatings, tungsten carbide media can be customized to suit specific milling requirements, enhancing its versatility across different applications.

Applications of Tungsten Carbide Milling Media

• Metallurgy and Ceramics: In these industries, tungsten carbide balls are crucial for grinding and crushing hard materials, resulting in fine powders essential for various processes.
• Electronics: The electronics industry employs tungsten carbide spheres to mill and refine precious metals used in circuitry, ensuring precision and quality in electronic components.
• Paint and Medicine Manufacturing: These industries rely on tungsten carbide media to achieve finely milled substances, ensuring a smooth finish and precise formulation in their products.

Why Choose Mill Masters Tungsten Carbide Media?

• Superior Quality: Mill Masters provides both polished and unpolished tungsten carbide balls, ensuring optimal performance in your milling operations. The polished balls boast a high-gloss finish, enhancing wear resistance, while the unpolished balls offer a unique texture beneficial for grinding.
• Competitive Pricing: Despite the high quality, Mill Masters tungsten carbide balls are competitively priced, offering unbeatable value for your investment.
• Customization Options: With a wide range of sizes and coatings available, Mill Masters can customize tungsten carbide media to meet your unique specifications, ensuring that you get the perfect fit for your milling needs.
• Expert Support: Mill Masters' in-house team of material scientists is ready to provide technical support, ensuring you have the guidance needed to optimize your milling operations.

1. Mechanical & Physical Properties

Key Takeaways:

• 2× Harder than alumina, 3× harder than steel – Minimal wear in abrasive environments.

• Highest density – Delivers superior kinetic energy for efficient grinding.

• Exceptional compressive strength – Withstands high-load milling.

2. Wear & Durability Performance

Real-World Example:

• In cement ball mills, WC media lasts 2+ years vs. steel’s 1–2 months.

3. Chemical & Thermal Resistance

Best For:

• Wet grinding of abrasive slurries (e.g., mining ores).

• Organic solvents (no chemical reaction).

4. Grinding Efficiency Metrics

• Particle Size Reduction: Achieves nanoscale fineness (D90 < 100nm) in high-energy mills.

• Throughput: 30–50% faster than alumina/zirconia due to higher density.

• Contamination Risk: Near-zero (critical for battery materials, electronics).

Optimal Applications:

• Mining: Ore pulverization (gold, copper).

• Ceramics: Nano-powder production.

• Paints/Inks: Color-intensive grinding.

5. Industry-Specific Advantages

Performance Summary: Why Choose Tungsten Carbide?

✅ Unmatched Hardness – Lowest wear rate in extreme abrasion.
✅ High Density – Faster grinding with less energy.
✅ Chemical Stability – Resists most solvents/slurries.
✅ Longest Lifespan – ROI justified in 6–12 months.

YG8 polishing WC balls

Exhibition & Partner

Case

Ship to Poland

Ship to France

FAQ

1. What sizes and shapes are offered?

• Sizes: 0.1mm (for lab mills) to 30mm (industrial ball mills).

• Shapes: Balls, cylinders, cones, customized geometries.

• Tolerances: As tight as ±0.005mm for precision applications.

2. What industries use tungsten carbide grinding media?

• Mining: Gold, copper, and iron ore pulverization.

• Ceramics: Nano-powder production (e.g., ZrO₂, SiC).

• Batteries: Li-ion cathode/anode material grinding.

• Aerospace: Hard metal alloy (Ti, CoCr) milling.

• Paints/Inks: Contamination-free color grinding.