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China Black Engineering Silicon Nitride Balls For Ball Mill 0.5mm-50mm
China Black Engineering Silicon Nitride Balls For Ball Mill 0.5mm-50mm

  1. China Black Engineering Silicon Nitride Balls For Ball Mill 0.5mm-50mm
  2. China Black Engineering Silicon Nitride Balls For Ball Mill 0.5mm-50mm
  3. China Black Engineering Silicon Nitride Balls For Ball Mill 0.5mm-50mm
  4. China Black Engineering Silicon Nitride Balls For Ball Mill 0.5mm-50mm

Black Engineering Silicon Nitride Balls For Ball Mill 0.5mm-50mm

  1. MOQ: 1kg
  2. Price:
  3. Get Latest Price
Payment Terms L/C,T/T,Western Union
Supply Ability 50-200 ton/month
Delivery Time within 15days
Packaging Details barrel
Versatility Performs in heat, corrosion, and electrical applications.
Diameter range 0.5mm to 50mm (custom sizes possible)
Sphericity As low as 0.1µm
Fracture Toughness (MPa·m½) 6–7
Compressive Strength (GPa) 2.5–3.5
Max Operating Temp. 1,300°C
Electrical Resistivity (Ω·cm) >10¹⁴
Brand Name Zhongli
Model Number SNB-01
Certification CE ISO
Place of Origin China

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms L/C,T/T,Western Union Supply Ability 50-200 ton/month
Delivery Time within 15days Packaging Details barrel
Versatility Performs in heat, corrosion, and electrical applications. Diameter range 0.5mm to 50mm (custom sizes possible)
Sphericity As low as 0.1µm Fracture Toughness (MPa·m½) 6–7
Compressive Strength (GPa) 2.5–3.5 Max Operating Temp. 1,300°C
Electrical Resistivity (Ω·cm) >10¹⁴ Brand Name Zhongli
Model Number SNB-01 Certification CE ISO
Place of Origin China
High Light Black Silicon Nitride Balls0.5mm Silicon Nitride BallsSilicon Nitride ball mill balls

Product Description

Black Diamonds of Engineering: Silicon Nitride Balls for Extreme Conditions

 

In the realm of engineering materials, few substances capture the imagination and utility quite like silicon nitride balls, often referred to as the "black diamonds" of the industry. Known for their remarkable resilience and adaptability, these ceramic marvels are engineered to withstand the most punishing environments. From aerospace to automotive applications, silicon nitride balls offer unparalleled performance where traditional materials falter. This article delves into the properties, applications, and advantages of silicon nitride balls, showcasing why they are indispensable in extreme conditions.

 

Understanding Silicon Nitride Balls

 

Silicon nitride (Si3N4) is a ceramic material renowned for its exceptional properties, including high mechanical strength, low wear loss, and excellent thermal stability. These characteristics make silicon nitride balls the ideal choice for bearing applications in demanding environments. Unlike traditional steel materials, silicon nitride offers high corrosion resistance, good electrical insulation, and a low density, making it a superior alternative in various industrial applications.

 

Key Properties of Silicon Nitride Balls

 

  • High Hardness: Silicon nitride balls are incredibly hard, providing superior wear resistance and longevity compared to steel balls.
  • Thermal Stability: They retain their strength and hardness at temperatures up to 1800°F, making them suitable for high-temperature applications.
  • Low Density: Weighing 60% less than steel, silicon nitride balls reduce the overall weight of mechanical systems, enhancing efficiency.
  • Corrosion Resistance: These balls are resistant to corrosive chemicals, ensuring durability in harsh environments.
  • Electrical Insulation: Non-conductive properties make them ideal for applications in electric motor shafts and generators.

 

Applications of Silicon Nitride Balls

 

Silicon nitride balls have found their way into a plethora of industries, each benefiting from their unique properties. Here are some key applications:

 

Aerospace and Defense

 

In aerospace applications, weight and reliability are critical. Silicon nitride balls are used in aircraft engines and other components where high heat resistance and low friction are essential. Their use in military applications further underscores their reliability under extreme conditions.

 

Automotive Industry

 

The automotive sector leverages silicon nitride balls in engine parts and hybrid bearings. Their low coefficient of thermal expansion and reduced friction help increase the efficiency and longevity of automotive components.

 

Oil and Gas Exploration

 

Silicon nitride balls are indispensable in the oil and gas industry, where they are used in check valves and other components exposed to extreme temperatures and pressures. Their resistance to erosive and corrosive chemicals ensures a longer lifecycle for critical equipment.

 

Industrial Machinery

 

In industrial settings, silicon nitride balls are used in high-speed and high-impact environments. Their shock resistance and minimal lubrication requirements make them perfect for machinery that operates under constant stress.

 

Manufacturing Process of Silicon Nitride Balls

 

The production of silicon nitride balls involves several key steps to ensure their superior quality and performance:

 

  1. Material Preparation: The raw materials are ground and crushed into a slurry or powder.
  2. Shaping: The slurry or powder is formed into semi-finished products using various methods.
  3. Sintering: The semi-finished products are placed in a kiln for dewaxing and sintering, enhancing their mechanical properties.
  4. Precision Machining: Post-sintering, the balls undergo CNC precision machining to meet specific design requirements.
  5. Quality Control: Rigorous testing ensures that the final products meet industry standards for performance and durability.

 

Advantages Over Traditional Materials

 

Silicon nitride balls offer numerous advantages over traditional steel balls, including:

 

  • Reduced Wear and Tear: The high hardness and low wear loss of silicon nitride extend the service life of bearings and other components.
  • Energy Efficiency: The lightweight nature of silicon nitride reduces energy consumption in mechanical systems.
  • Extended Maintenance Intervals: With lower friction and wear, components require less frequent maintenance, reducing operational costs.
  • Enhanced Performance in Harsh Conditions: Silicon nitride's resilience to extreme temperatures and corrosive environments ensures reliable performance where other materials fail.
Property Silicon Nitride (Si3N4) Steel (440C) Zirconia (ZrO2) Alumina (Al2O3)
Density (g/cm³) 3.2 7.8 6.0 3.9
Hardness (HV) 1,400–1,600 700–900 1,200–1,300 1,500–1,800
Fracture Toughness (MPa·m½) 6–7 15–20 7–10 3–4
Compressive Strength (GPa) 2.5–3.5 2.0–2.5 2.0–2.3 2.0–3.0

 

Description:

 

Silicon Nitride Ceramic Ball is the most ideal bearing ball for bearing applications, due to the excellent properties of silicon nitride ceramics, it has many irreplaceable advantages comparing to traditional steel materials, such as: high mechanical strength, low wear loss, good self-lubrication, low density, high corrosion resistance, good electrical insulation etc.

Therefore, Silicon Nitride Balls are mostly used for some harsh working conditions: high speed/super speed bearings, high precision bearings, bearings in vacuum, high/low temperature bearings.

Moreover, Silicon Nitride Ceramic Balls can also used as valve ball or measurement balls in chemical pumps/high temperature pumps/metdering pumps.

                          

Physical Properties:

Chemical Composition:

Si3N4≥95%

Bulk Density:

3.2±0.05g/cm3

Elastic Modulus:

350GPa

Hardness Vickers:

1870HV

Bending Strength:

780MPa

Fracture Toughness:

7.2MPa·m1/2

Thermal Expansion Coefficient:

3.2 10-6/K

Thermal Conductivity:

25W/(m·K)

 

 

 Ball Sizes/Grade :

Size (mm)

Φ0.8-180

Grade

Vdws

SPH

Vdwl

Ra

G3

0.05-0.08

≤0.08

<0.13

0.01

G5

0.08-0.13

≤0.13

<0.25

0.014

G10

0.15-0.25

≤0.25

<0.5

0.02

G16

0.2-0.4

≤0.4

<0.8

<0.025

G20

0.3-0.5

≤0.5

<1

<0.032

G100

0.4-0.7

0.4-0.7

<1.4

<0.0105

 

 

Factory equipment

Exhibition & Partner

Case

 

Ship to South Korea

Ship to Spain

 

FAQ

How do I store zirconia grinding beads?

  • Store them in a dry, clean environment to prevent contamination or moisture absorption.

What is the cost of zirconia grinding beads?

  • They are more expensive than other grinding media due to their superior properties, but their durability and efficiency often justify the cost.

Can zirconia beads cause contamination?

  • They are highly wear-resistant, but prolonged use may cause minimal wear. Regular inspection is recommended to avoid contamination.

What industries use zirconia grinding beads?

  • They are used in pharmaceuticals, paints, coatings, ceramics, electronics, and nanotechnology industries.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter,Trading Company

  • Year Established:

    2017

  • Employee Number:

    80~110

  • Ecer Certification:

    Verified Supplier

Guangzhou Zhongli Technology Co., Ltd.  specializes in the development and production of high-performance metallic and non-metallic materials, as well as cutting-edge nanotechnology solutions for precision grinding and material processing. With a strong foundation in innovative grinding and mil... Guangzhou Zhongli Technology Co., Ltd.  specializes in the development and production of high-performance metallic and non-metallic materials, as well as cutting-edge nanotechnology solutions for precision grinding and material processing. With a strong foundation in innovative grinding and mil...

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Get in touch with us

  • Reach Us
  • Guangzhou Zhongli Technology Co., Ltd
  • Room 702A, No. 585, Airport Road, Tangjing Street, Baiyun District, Guangzhou City, Self-compiled 2341
  • https://www.labballmills.com/

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