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China Industrial 35mm ceramic Alumina Grinding Balls Beads For Ball Mill
China Industrial 35mm ceramic Alumina Grinding Balls Beads For Ball Mill

  1. China Industrial 35mm ceramic Alumina Grinding Balls Beads For Ball Mill
  2. China Industrial 35mm ceramic Alumina Grinding Balls Beads For Ball Mill
  3. China Industrial 35mm ceramic Alumina Grinding Balls Beads For Ball Mill
  4. China Industrial 35mm ceramic Alumina Grinding Balls Beads For Ball Mill

Industrial 35mm ceramic Alumina Grinding Balls Beads For Ball Mill

  1. MOQ: 1kg
  2. Price:
  3. Get Latest Price
Payment Terms L/C,T/T,Western Union
Supply Ability 40-200ton per month
Delivery Time within 15 days
Packaging Details plastic + barrel
Application Grinding and milling of various materials
Purity 99.5%
Heat Resistance High
Chemical Resistance High
Shape Spherical
Impact Strength High
Material Alumina
Thermal Conductivity Low
Hardness 9 Mohs
Size 1mm-50mm
Corrosion Resistance Excellent
Color White
Density 3.6g/cm3
Abrasion Resistance Excellent
Brand Name Zhongli
Model Number AGB-01
Certification CE ISO
Place of Origin China

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms L/C,T/T,Western Union Supply Ability 40-200ton per month
Delivery Time within 15 days Packaging Details plastic + barrel
Application Grinding and milling of various materials Purity 99.5%
Heat Resistance High Chemical Resistance High
Shape Spherical Impact Strength High
Material Alumina Thermal Conductivity Low
Hardness 9 Mohs Size 1mm-50mm
Corrosion Resistance Excellent Color White
Density 3.6g/cm3 Abrasion Resistance Excellent
Brand Name Zhongli Model Number AGB-01
Certification CE ISO Place of Origin China
High Light 35mm Alumina Grinding BallsIndustrial Alumina Grinding BallsAlumina ceramic balls for ball mill

Product Description

Alu Beads: Cost-Effective Alumina Balls for Industrial Grinding

In the ever-evolving landscape of industrial grinding, businesses are constantly seeking materials that offer durability, efficiency, and cost-effectiveness. Alu beads, also known as alumina balls, have emerged as a popular choice for many industries due to their exceptional properties. 

Understanding Alu Beads

Alu beads, or alumina balls, are ceramic balls made primarily from aluminum oxide (Al2O3). They are widely used in industrial grinding applications due to their high density, hardness, and wear resistance. These properties make them ideal for grinding processes that require high efficiency and low contamination.

 

Key Properties of Alu Beads

  1. High Hardness: Alu beads are known for their remarkable hardness, which allows them to withstand high-pressure grinding environments without deforming or breaking.
  2. Wear Resistance: The wear resistance of alumina balls ensures a longer lifespan, reducing the frequency of replacements and maintenance costs.
  3. Chemical Stability: Alu beads are chemically inert, making them suitable for grinding a wide range of materials without reacting with them.
  4. Thermal Stability: They can operate efficiently in high-temperature environments, making them versatile for various industrial applications.

Cost-Effectiveness of Alu Beads

One of the primary reasons industries opt for alu beads is their cost-effectiveness. Here’s how they offer value for money:

Long Lifespan

Due to their high hardness and wear resistance, alu beads have a longer operational life compared to other grinding media. This reduces the need for frequent replacements, saving costs in the long run.

Efficient Grinding

Alu beads provide efficient grinding performance, which translates to faster processing times and lower energy consumption. This efficiency can lead to significant cost savings, especially in large-scale operations.

 

Reduced Contamination

The chemical stability of alumina balls minimizes the risk of contamination in the grinding process. This ensures the purity of the end product, reducing potential losses or the need for additional purification processes.

 

Applications of Alu Beads in Industrial Grinding

Alu beads are used across various industries due to their versatile properties. Some common applications include:

1. Ceramic Industry

In the ceramic industry, alu beads are used for grinding ceramic powders. Their high density and hardness ensure efficient grinding, resulting in finer particle sizes necessary for high-quality ceramic products.

2. Chemical Industry

Alu beads are ideal for grinding chemical compounds due to their chemical inertness. They prevent contamination and maintain the integrity of the chemical compounds being processed.

3. Mining Industry

In mining, alu beads are used for grinding ores and minerals. Their durability and efficiency make them suitable for processing hard materials, enhancing productivity and reducing operational costs.

4. Paints and Coatings

Alu beads are used in the production of paints and coatings to achieve the desired particle size and consistency. Their wear resistance ensures minimal contamination, maintaining the quality of the final product.

Comparing Alu Beads with Other Grinding Media

When selecting grinding media, it’s essential to consider the specific requirements of the grinding process. Here’s how alu beads compare with other common grinding media:

Steel Balls

  • Durability: While steel balls are durable, they are prone to rust and contamination, which can affect the end product's quality.
  • Cost: Steel balls are generally more expensive than alu beads, especially when considering their shorter lifespan.

Zirconia Balls

  • Hardness: Zirconia balls are harder than alu beads, but they are also more expensive.
  • Applications: Zirconia balls are suited for ultra-fine grinding but may not be cost-effective for all applications.

Glass Beads

  • Cost: Glass beads are cheaper but lack the hardness and wear resistance of alu beads.
  • Applications: They are suitable for low-impact grinding but not for high-pressure environments.

 

●Chemical Composition:

Composition

Al2O3

SIO2

CaO+MgO

Fe2O3

Wt%

≥92

7 max

≤2

<0.1

 

●Typical Properties:

Specific Gravity

g/cm3

Bulk Density kg/L

Hardness

Moh’s

Water Absorption

%

Self wearing loss %(24hrs)

Compression

Mpa

≥3.65

≥2.2

9

<0.01

≤0.012

≥2000

 

  

● Sizes Φ:   

Size(mm)

Size(mm)

Size(mm)

Size(mm)

0.5-1.0

6.0

20.0

70.0

1.0

8.0

25.0

80.0

2.0

10.0

30.0

90.0

3.0

13.0

40.0

100.0

4.0

15.0

50.0

 

5.0

18.0

60.0

 

 

1. Mechanical & Physical Properties

Property Alumina (92%) Alumina (99%) Zirconia Steel Silica Sand
Density (g/cm³) 3.6 3.9 6.0 7.8 2.2
Hardness (Mohs/HV) 9 (~1,500 HV) 9 (~1,800 HV) 8.5 6-7 7
Wear Rate (g/ton) 10–50 5–20 1–5 100+ 300+
Compressive Strength 2,000 MPa 2,500 MPa 2,200 MPa 500 MPa Low

Key Takeaways:

  • 99% Alumina offers 30% lower wear than 92% grade.

  • 2–5x longer lifespan vs. steel in abrasive slurries.

  • Harder than zirconia but less tough (ideal for fine grinding).


2. Chemical & Thermal Resistance

Property Alumina (99%) Performance Impact
Chemical Inertness Resists pH 1–14 Safe for acids/alkalis, pharmaceuticals.
Max Temperature 1,600°C Stable in kilns, calcination.
Thermal Shock Moderate Avoid rapid quenching (>200°C/min).
Contamination Risk None Zero metal ions (critical for Li-ion batteries).

Vs. Competitors:

  • Beats steel in corrosion resistance.

  • Outperforms silica sand in wear & consistency.


3. Grinding Efficiency

  • Particle Size Reduction: Achieves sub-micron fineness (D50 < 1µm) in wet/dry mills.

  • Speed: Higher density (vs. silica) improves kinetic energy transfer.

  • Consistency: Uniform shape/size prevents clogging in bead mills.

Best For:

  • High-purity materials (e.g., ceramics, electronics powders).

  • Slurry processing (paints, dyes).


4. Industry-Specific Performance

Industry Benefit of Alumina Balls
Mining 50% lower replacement cost vs. steel in ore grinding.
Pharma FDA-compliant, no endotoxin release.
Batteries Prevents Fe/Ni contamination in cathode materials.
Paints Maintains color purity (no metal leaching).

5. Cost vs. Lifetime Analysis

Media Type Cost per kg Lifespan (hours) Cost per Ton Ground
Alumina (92%) $5–10 2,000–3,000 $0.50–1.00
Steel $2–4 500–800 $2.00–4.00
Zirconia $50–100 5,000+ $0.20–0.50

Trade-Off:

  • Alumina balances cost and performance – Ideal when zirconia is over-spec.


Performance Summary: Why Choose Alumina?

✅ Cost-Effective: 3x cheaper than zirconia for moderate abrasion.
✅ High-Purity: 99.9% Al₂O₃ for sensitive applications (e.g., pharma).
✅ Versatile: Works in ball/attritor/planetary mills.
✅ Low Maintenance: Non-corrosive, easy to clean.

Limitations:

  • Not for high-impact milling (e.g., hammer mills).

  • Thermal shock risk in rapid cooling applications.


Need Custom Alumina Balls?

We supply:

  • Sizes: 1mm–50mm (±0.01mm tolerance).

  • Grades: 92%, 95%, 99%, ZTA-composite.

  • Certifications: ISO 9001, RoHS, FDA (for pharma).

 

Package: 

25KG/woven bag,1000KG-1250KG for one pallet with shrink wrapped

 

 

  

Factory equipment

Exhibition & Partner

Case

 

Ship to UAE

Ship to Netherland

 

FAQ

  1. What are alumina ceramic balls made of?

    • They are made from aluminium oxide (Al₂O₃), a high-purity ceramic material known for its hardness and wear resistance.

  2. What are the key properties of alumina ceramic balls?

    • High hardness, excellent wear resistance, chemical stability, high-temperature resistance (up to 1600°C), and electrical insulation.

  3. What are alumina ceramic balls used for?

    • They are used as grinding media, bearing components, valve balls, and in applications requiring wear resistance and chemical inertness.

  4. Why choose alumina balls over steel or other ceramics?

    • They offer superior wear resistance, chemical stability, and are lighter than steel, making them ideal for specific applications.

  5. What sizes are available for alumina ceramic balls?

    • Sizes typically range from 1mm to several inches, depending on the application.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter,Trading Company

  • Year Established:

    2017

  • Employee Number:

    80~110

  • Ecer Certification:

    Verified Supplier

Guangzhou Zhongli Technology Co., Ltd.  specializes in the development and production of high-performance metallic and non-metallic materials, as well as cutting-edge nanotechnology solutions for precision grinding and material processing. With a strong foundation in innovative grinding and mil... Guangzhou Zhongli Technology Co., Ltd.  specializes in the development and production of high-performance metallic and non-metallic materials, as well as cutting-edge nanotechnology solutions for precision grinding and material processing. With a strong foundation in innovative grinding and mil...

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Get in touch with us

  • Reach Us
  • Guangzhou Zhongli Technology Co., Ltd
  • Room 702A, No. 585, Airport Road, Tangjing Street, Baiyun District, Guangzhou City, Self-compiled 2341
  • https://www.labballmills.com/

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