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China ODM Heavy Duty Zirconia Alumina Milling Balls Beads Shock Absorbing
China ODM Heavy Duty Zirconia Alumina Milling Balls Beads Shock Absorbing

  1. China ODM Heavy Duty Zirconia Alumina Milling Balls Beads Shock Absorbing
  2. China ODM Heavy Duty Zirconia Alumina Milling Balls Beads Shock Absorbing
  3. China ODM Heavy Duty Zirconia Alumina Milling Balls Beads Shock Absorbing
  4. China ODM Heavy Duty Zirconia Alumina Milling Balls Beads Shock Absorbing

ODM Heavy Duty Zirconia Alumina Milling Balls Beads Shock Absorbing

  1. MOQ: 1kg
  2. Price:
  3. Get Latest Price
Payment Terms L/C,T/T,Western Union
Supply Ability 50-200 ton/month
Delivery Time within 15days
Packaging Details barrel
Model XQM-2L
Max Speed 670rpm
Power 0.75KW
Grinding Ball Material Stainless Steel, Agate, Zirconia, Tungsten Carbide
Safety Features Overload Protection, Emergency Stop, Interlock System
Grinding Ball Diameter 3mm, 5mm, 8mm
Voltage 220V
Programmable Control Yes
Grinding Modes Dry/Wet
Max Load Capacity 2L
Grinding Jar Volume 50ml-500ml
Grinding Jar Material Stainless Steel, Agate, Zirconia, Tungsten Carbide
Frequency 50Hz
Lcd Display Yes
Brand Name Zhongli
Model Number ZGB-01
Certification CE ISO
Place of Origin China

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms L/C,T/T,Western Union Supply Ability 50-200 ton/month
Delivery Time within 15days Packaging Details barrel
Model XQM-2L Max Speed 670rpm
Power 0.75KW Grinding Ball Material Stainless Steel, Agate, Zirconia, Tungsten Carbide
Safety Features Overload Protection, Emergency Stop, Interlock System Grinding Ball Diameter 3mm, 5mm, 8mm
Voltage 220V Programmable Control Yes
Grinding Modes Dry/Wet Max Load Capacity 2L
Grinding Jar Volume 50ml-500ml Grinding Jar Material Stainless Steel, Agate, Zirconia, Tungsten Carbide
Frequency 50Hz Lcd Display Yes
Brand Name Zhongli Model Number ZGB-01
Certification CE ISO Place of Origin China
High Light ODM alumina milling ballsShock Absorbing alumina milling ballsODM zirconia milling beads

Product Description

Heavy Duty Zirconia Milling Balls: Shock Absorbing for High Energy Vibratory Mills

 

In the realm of advanced materials and industrial processes, zirconia milling balls have emerged as a pivotal component in enhancing grinding efficiency and minimizing contamination. Particularly, heavy-duty zirconia milling balls, renowned for their shock-absorbing capabilities, are indispensable in high-energy vibratory mills.

 

Understanding Zirconia Milling Balls

 

Zirconia milling balls are crafted from zirconium dioxide, a material known for its exceptional mechanical properties. These balls are primarily used as grinding media in various milling processes, including vibratory, stirred, and horizontal mills. The heavy-duty zirconia milling balls are designed to withstand high-energy impacts, making them ideal for vibratory mills where shock absorption is crucial.

 

Key Features of Zirconia Milling Balls

 

  1. High Density: Zirconia milling balls boast a high density, which translates to superior grinding efficiency. This density ensures that the balls can effectively grind materials with minimal wear and tear.
  2. Shock Absorption: The unique composition of zirconia balls allows them to absorb shocks during high-energy milling processes, reducing the risk of equipment damage and ensuring consistent milling results.
  3. Wear Resistance: Zirconia balls are highly resistant to wear, making them a cost-effective choice for industries that require frequent milling operations. Their durability ensures long-term usage without frequent replacements.
  4. Chemical Stability: These balls are chemically inert, which means they do not react with the materials being milled. This property is crucial for industries dealing with sensitive or reactive substances.

 

Applications of Zirconia Milling Balls

 

The versatility of zirconia milling balls makes them suitable for a wide range of applications across various industries:

 

  • Ceramic Products: Zirconia balls are used in the attrition and ball milling of ceramic products, ensuring precise and efficient grinding.
  • Paints and Inks: In the dispersion of paints, toner materials, dyes, and inks, zirconia balls provide uniform consistency and reduce processing time.
  • Pharmaceuticals: The pharmaceutical industry benefits from zirconia balls in milling operations that require minimal contamination and high precision.
  • Advanced Structural Ceramics: These balls are integral in the production of advanced structural ceramics, offering high strength and durability.

 

Why Choose Heavy Duty Zirconia Milling Balls?

 

The choice of milling media can significantly impact the efficiency and cost-effectiveness of milling operations. Heavy-duty zirconia milling balls offer several advantages that make them the preferred choice:

 

Superior Performance

 

Compared to other milling media, zirconia balls provide superior performance due to their high density and wear resistance. They are at least 15% superior in wear rate compared to ceria-stabilized zirconia media, as highlighted by MSE Supplies LLC.

 

Cost-Effectiveness

 

Despite their initial cost, zirconia balls are more cost-effective in the long run due to their durability and low wear rate. Industries can save on operational costs by reducing the frequency of media replacements.

 

Enhanced Productivity

 

By maximizing throughput and productivity, zirconia milling balls contribute to efficient milling processes. Their high fracture toughness minimizes contamination, ensuring high-quality results.

 

Incorporating Zirconia Milling Balls in Vibratory Mills

 

Vibratory mills are designed to utilize the kinetic energy of milling media to achieve fine grinding. Zirconia milling balls are particularly effective in these mills due to their shock-absorbing properties. When used in vibratory mills, these balls help in achieving:

 

  • Consistent Grinding: The shock-absorbing nature of zirconia balls ensures consistent grinding results, reducing variations in particle size.
  • Reduced Equipment Wear: By absorbing shocks, zirconia balls minimize wear on mill components, prolonging the lifespan of the equipment.
  • Efficient Energy Use: The high density of zirconia balls allows for efficient energy transfer, reducing the overall energy consumption of the milling process.

 

Diameter(mm) Each ball weight(g) 100g balls qty(pcs)
1 0.00314 31847
2 0.02512 3981
3 0.08478 1180
4 0.20096 498
5 0.3925 255
6 0.67824 147
7 1.07702 93
8 1.60768 62
10 3.14 32
12 5.42592 18
15 10.5975 9
20 25.12 4

Chemical Composition:

 

Composition

ZrO2

Y2O3 + Others

Content %

94.6

5.4

 

Physical Properties:

 

Specific Gravity

g/cm3

Bulk Density

kg/L

Hardness

Mohs

Hardness Hv

Fracture Toughness MPam1-2

Crushing  Load

Kg.f 0.3mm)

Grain size

um

Sphericity

(%)

6.03

≥ 3.76

9

≥1210

9


8.2

 

 

≤0.3

≥98

 

 40times under microscope for 0.3mm YSZ ball

 

 

  Inner structure:

 

 Size distribution:

 

product name:

Yttria stabilized zirconia bead

size:

Φ0.3mm

100pcs test result by selected random(unit: mm)

0.28

0.29

0.3

0.31

0.32

0.28

0.29

0.3

0.31

0.32

0.28

0.29

0.3

0.31

0.32

0.28

0.29

0.3

0.31

0.32

0.29

0.29

0.31

0.31

0.32

0.29

0.3

0.31

0.31

0.32

0.29

0.3

0.31

0.31

0.32

0.29

0.3

0.31

0.31

0.33

0.29

0.3

0.31

0.31

0.33

0.29

0.3

0.31

0.31

0.33

0.29

0.3

0.31

0.32

0.33

0.29

0.3

0.31

0.32

0.33

0.29

0.3

0.31

0.32

0.33

0.29

0.3

0.31

0.32

0.33

0.29

0.3

0.31

0.32

0.33

0.29

0.3

0.31

0.32

0.33

0.29

0.3

0.31

0.32

0.34

0.29

0.3

0.31

0.32

0.34

0.29

0.3

0.3

0.3

0.36

0.29

0.3

0.3

0.3

0.3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Features:

It has high density and hardness, making it suitable for high-quality products, such as ceramic inking, automobile, paints and coating. 

It is suitable for high-efficiency horizontal mills and basket mills.

Low contamination of the milling product.

It is suitable for industries requiring nano-sized particles.

 

Pakage:

  25KG/Plastic Drum, 800-1000KG/Pallet with shrink wrapped

Storage:

The grinding media should be stored in a dry and clean place.

Factory equipment

Exhibition & Partner

Case

 

Ship to philipine

Ship to Germany

 

FAQ

  1. How do I store zirconia grinding beads?

    • Store them in a dry, clean environment to prevent contamination or moisture absorption.

  2. What is the cost of zirconia grinding beads?

    • They are more expensive than other grinding media due to their superior properties, but their durability and efficiency often justify the cost.

  3. Can zirconia beads cause contamination?

    • They are highly wear-resistant, but prolonged use may cause minimal wear. Regular inspection is recommended to avoid contamination.

  4. What industries use zirconia grinding beads?

    • They are used in pharmaceuticals, paints, coatings, ceramics, electronics, and nanotechnology industries.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter,Trading Company

  • Year Established:

    2017

  • Employee Number:

    80~110

  • Ecer Certification:

    Verified Supplier

Guangzhou Zoli Technology Co., Ltd.  specializes in the development and production of high-performance metallic and non-metallic materials, as well as cutting-edge nanotechnology solutions for precision grinding and material processing. With a strong foundation in innovative grinding and millin... Guangzhou Zoli Technology Co., Ltd.  specializes in the development and production of high-performance metallic and non-metallic materials, as well as cutting-edge nanotechnology solutions for precision grinding and material processing. With a strong foundation in innovative grinding and millin...

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Get in touch with us

  • Reach Us
  • Guangzhou Zoli Technology Co.,Ltd
  • Room 702A, No. 585, Airport Road, Tangjing Street, Baiyun District, Guangzhou City, Self-compiled 2341
  • https://www.labballmills.com/

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