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China Industrial Grade Zirconia Balls Designed For The Most Demanding Milling
China Industrial Grade Zirconia Balls Designed For The Most Demanding Milling

  1. China Industrial Grade Zirconia Balls Designed For The Most Demanding Milling
  2. China Industrial Grade Zirconia Balls Designed For The Most Demanding Milling
  3. China Industrial Grade Zirconia Balls Designed For The Most Demanding Milling
  4. China Industrial Grade Zirconia Balls Designed For The Most Demanding Milling

Industrial Grade Zirconia Balls Designed For The Most Demanding Milling

  1. MOQ: 1kg
  2. Price:
  3. Get Latest Price
Payment Terms L/C,T/T,Western Union,MoneyGram
Supply Ability 50-200ton/month
Delivery Time within 15 days
Packaging Details barrel
Thermal Conductivity 3 W/m·K
Purity 99.9%
Voltage 220V
Final Fineness 1μm
Density 6.0 g/cm3
Rotation Speed 0-450rpm
Surface Roughness ≤ 0.2μm
Certifications CE/ISO9001
Material Zirconia
Safety Features Overload Protection
Size 1-30mm
Chamber Volume 500ml
Composition ZrO2 94.5%, Y2O3 5.2%
Shape Spherical
Lcd Display Yes
Brand Name Zoli
Model Number ZGB-01
Certification CE ISO
Place of Origin China

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms L/C,T/T,Western Union,MoneyGram Supply Ability 50-200ton/month
Delivery Time within 15 days Packaging Details barrel
Thermal Conductivity 3 W/m·K Purity 99.9%
Voltage 220V Final Fineness 1μm
Density 6.0 g/cm3 Rotation Speed 0-450rpm
Surface Roughness ≤ 0.2μm Certifications CE/ISO9001
Material Zirconia Safety Features Overload Protection
Size 1-30mm Chamber Volume 500ml
Composition ZrO2 94.5%, Y2O3 5.2% Shape Spherical
Lcd Display Yes Brand Name Zoli
Model Number ZGB-01 Certification CE ISO
Place of Origin China

Industrial Grade Zirconia Balls: Engineered for Demanding Milling Environments


In industrial milling, the choice of grinding media can significantly impact the efficiency and cost-effectiveness of the process. Among the various options available, industrial grade zirconia balls stand out as a superior choice, especially for the most demanding milling environments. These high-performance ceramic balls are designed to withstand extreme conditions, offering unmatched durability and efficiency. 

Premium yttria-stabilized zirconia grinding media contamination-free milling 0

By special moulding and sintering technology, ZOLI Y-TZP consists of yttrium stabilized zirconium oxide. Yttrium Stabilized Zirconia (Y-TZP) is the strongest ceramic material we offer. Y-TZP is a purely tetragonal phase, fine grain material. This material offers the highest flexural strength of all Zirconia based materials. It gives significant advantages in the fields of resistance to wear and absence of contamination.

                          

Chemical Composition:

Composition

ZrO2

Y2O3

Other

Content %

94.8±0.2

5.1±0.1

0.1%

 Premium yttria-stabilized zirconia grinding media contamination-free milling 1

Physical Properties:

Specific Gravity

g/cm3

Bulk Density

kg/L

Hardness Hv

Fracture Toughness MPam1-2

Crushing Load

KN(Φ2.0mm)

 

Grain size

 

um

 

Wear loss

 

(%)

 

Sphericity

 

(%)

6.02

≥ 3.70

≥1250

9


≥20

 

≤0.5

≤0.08

≥98

 Premium yttria-stabilized zirconia grinding media contamination-free milling 2

 Ball Sizes :

Size(mm)    

Size(mm)

Size(mm)

Size(mm)

Size(mm)

Φ0.08-0.12

Φ0.12-0.18

Φ0.18-0.22

Φ0.22-0.28

Φ0.28-0.35

Φ0.3-0.4

Φ0.4-0.6

Φ0.6-0.8

Φ0.8-1.0

Φ1.0-1.2

Φ1.2-1.4

Φ1.4-1.6

Φ1.6-1.8

Φ1.8-2.0

2.0-2.2

Φ2.2-2.4

Φ2.4-2.6

Φ2.6-2.8

Φ2.8-3.0

Φ3.0-3.2

Φ3.2-3.5

Φ4

Φ5

Φ6

Φ7

Φ8

Φ10

Φ12

Φ15

Φ17

Φ20

Φ25

Φ30

Φ40

Φ50

 

Features:

High density, high grinding efficiency, high hardness;

Compact Tetragonal Zirconia Polycrystalline (Y-TZP) to give the beads outstanding anti-corrosion and wear resistance;

Always keep the smooth surface and the good roundness;

Homogenous structure at high hardness;

15% superior to Ceria Stabilized beads in wear rate, proved by many tests.

Premium yttria-stabilized zirconia grinding media contamination-free milling 3

Understanding Zirconia Balls


What are Zirconia Balls?


Zirconia balls are precision ceramic spheres made from zirconium dioxide, known for their exceptional hardness, wear resistance, and chemical stability. These properties make them ideal for various industrial applications such as grinding, milling, and dispersion. The high density of zirconia balls ensures efficient energy transfer during milling, resulting in faster grinding and finer particle sizes.


Key Features of Zirconia Balls


  1. High Strength and Toughness: Zirconia balls exhibit superior mechanical properties, providing more robust results than other ceramic media.
  2. Durability: With an extremely low wear rate, zirconia balls offer a longer service life, reducing the frequency of media replacement and lowering operational costs.
  3. Chemical Inertness: These balls are resistant to corrosion and do not contaminate the materials being processed, making them suitable for sensitive applications.
  4. Versatility: Suitable for both wet and dry milling processes, zirconia balls facilitate efficient grinding and dispersion in various environments.


Applications of Zirconia Balls


Zirconia balls are utilized across a wide range of industries, each benefiting from the unique properties of these ceramic spheres.


Pharmaceutical Industry


In pharmaceuticals, zirconia balls ensure precise milling of active ingredients, maintaining the purity and efficacy of the final product. Their chemical inertness prevents contamination, a critical factor in pharmaceutical manufacturing.


Mining and Ceramics


In mining and ceramics, zirconia balls aid in grinding hard materials, enhancing the efficiency and quality of the milling process. Their high wear resistance and durability make them ideal for these demanding applications.


Electronics and Paint Manufacturing


In electronics, zirconia balls provide uniform particle sizes for advanced components, contributing to the development of high-performance electronic devices. In paint manufacturing, they help achieve consistent pigment dispersion, improving product quality and appearance.


Advanced Structural Ceramics


Zirconia balls are also used in the production of advanced structural ceramics, where their toughness and wear resistance are crucial for creating durable and reliable components.


Choosing the Right Zirconia Balls


Selecting the right zirconia balls for your application involves considering several factors, including size, composition, and milling environment.


Size and Composition


Zirconia balls are available in various sizes, typically ranging from 0.1 mm to 60 mm. The choice of size depends on the specific milling requirements, with larger balls being suitable for larger particles and smaller balls for finer grinding.


Milling Environment


The milling environment also influences the choice of zirconia balls. For high-energy mills, such as stirred mills or attritors, high-density zirconia balls are ideal. For applications requiring minimal contamination, such as in the food or pharmaceutical industries, the chemical inertness of zirconia balls is a significant advantage.


Package:

   25KG/Plastic Drum, 800-1000KG/Pallet with shrink wrapped

Storage:

The grinding media should be stored in a dry and clean place.

Premium yttria-stabilized zirconia grinding media contamination-free milling 4Premium yttria-stabilized zirconia grinding media contamination-free milling 5

Premium yttria-stabilized zirconia grinding media contamination-free milling 6Premium yttria-stabilized zirconia grinding media contamination-free milling 7

Premium yttria-stabilized zirconia grinding media contamination-free milling 8

Premium yttria-stabilized zirconia grinding media contamination-free milling 9     Good feedback from our Client  

Premium yttria-stabilized zirconia grinding media contamination-free milling 10

Test Equipment:

Premium yttria-stabilized zirconia grinding media contamination-free milling 11

Advantages Over Other Grinding Media


When compared to other grinding media, zirconia balls offer several advantages:


  1. Higher Efficiency: The high density and hardness of zirconia balls result in faster grinding and reduced processing times.
  2. Longer Lifespan: Their superior wear resistance ensures a longer service life, reducing the need for frequent replacements.
  3. Cost-Effectiveness: Although initially more expensive, the durability and efficiency of zirconia balls make them a cost-effective choice in the long run.
  4. Environmental Benefits: By enhancing the efficiency and lifespan of milling equipment, zirconia balls contribute to more sustainable and energy-efficient operations.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter,Trading Company

  • Year Established:

    2017

  • Employee Number:

    80~110

  • Ecer Certification:

    Verified Supplier

Guangzhou Zoli Technology Co., Ltd.  specializes in the development and production of high-performance metallic and non-metallic materials, as well as cutting-edge nanotechnology solutions for precision grinding and material processing. With a strong foundation in innovative grinding and millin... Guangzhou Zoli Technology Co., Ltd.  specializes in the development and production of high-performance metallic and non-metallic materials, as well as cutting-edge nanotechnology solutions for precision grinding and material processing. With a strong foundation in innovative grinding and millin...

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Get in touch with us

  • Reach Us
  • Guangzhou Zoli Technology Co.,Ltd
  • Room 702A, No. 585, Airport Road, Tangjing Street, Baiyun District, Guangzhou City, Self-compiled 2341
  • https://www.labballmills.com/

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