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CNC Gantry Laser Welder with CCD Vision and 0.1mm Precision Spot
The High-Precision Gantry Laser Welding Machine revolutionizes welding standards in precision manufacturing with exceptional vision positioning and micro-welding technologies. Designed for industries demanding utmost precision - medical devices, consumer electronics, aerospace, and high-end automotive - this equipment ensures ±0.02mm repeatable positioning accuracy, 30% higher than traditional robotic welding systems.
Whether precision-connecting 0.15mm micro pads or maintaining consistent penetration on long weld seams, it guarantees superior quality and stability. It complies with stringent standards like ISO 13485:2016 and YY/T 0969-2023, ensuring safety and reliability of sensitive electronics and medical implants while minimizing heat-affected zones (HAZ).
Vision Accuracy: Sub-Pixel Level Precision
At its core lies a revolutionary vision system employing advanced sub-pixel algorithms. This system precisely identifies and locates weld seams, even with ±0.5mm assembly deviations, ensuring flawless welds through real-time positional compensation.
50MP Global Shutter CCD Camera: Captures clear seam images during high-speed operations
Telecentric Lens: <0.01% optical distortion for accurate imaging
Multi-Spectrum Lighting: Adaptive red, blue, IR lighting eliminates metal reflections and enhances contrast
This technology enables 0.015mm positioning accuracy with <0.002mm deviation from preset paths, solving traditional misalignment issues. It achieves perfect 0.2mm pitch pad welding without shorts or cold joints.
Dynamic Compensation & Seam Tracking
Beyond static positioning, the machine integrates real-time seam tracking:
High-Precision Probes: Auto-measure workpiece dimensions for offset correction
3-Zone Monitoring (CMOS Cameras): Covers pre-weld, in-process, and post-weld areas
Adaptive Power Control: Adjusts laser power based on melt pool status
Intelligent Compensation Algorithms: Self-adjusts paths for "no-blind-spot" welding on complex 3D structures
This adaptability ensures centered welds and uniform penetration, even on intricate corners and cavities in high-voltage cabinets.
Micro Welding: Unparalleled Precision
The machine sets new benchmarks in micro-welding, handling 0.15mm pads and 0.25mm pitches for medical implants to microelectronics. Its capabilities stem from precise laser energy control and minimal HAZ.
Parameter
Range
Advantage
Minimum Spot Dia.
0.1mm
Ideal for micro sensors, FPC connectors
HAZ
≤50μm
<30°C temp rise; <0.3% damage to heat-sensitive components
Laser Power
60-150W (Diode) 200-6000W (Fiber)
Versatile power options
Spot Time
0.1-0.3 sec
2-3× faster than conventional methods
Weld Width Tolerance
±0.02mm
Micron-level consistency
Notable applications include hermetic sealing of pacemaker enclosures (ISO 13485:2016 compliant) and 0.25mm pitch FPC welding for smartphone cameras, maintaining 50μm HAZ without impacting functionality.
Versatile Micro-Welding Technologies
Supported processes:
Laser Solder Ball Welding: 0.1-1.5mm balls, ±3% material accuracy, no post-processing
Pulsed Laser Welding: High peak power for Al/Cu
QCW Welding: Balanced pulse/steady power for reduced thermal stress
2 μm Thulium Laser Welding: Exclusive for biocompatible materials, 40% less heat diffusion. Vital in urology/surgical tool manufacturing
Flexible Production & Integration
Designed for agile manufacturing:
Modular Tooling: Quick-change fixtures for mixed production (e.g., servo rotary fixtures for 360° round tube welding)
Dual-Station Efficiency: Simultaneous loading/unloading while continuous welding, achieving near-zero downtime
MES Connectivity: Parameter traceability and data logging for quality control
Compared to traditional gantry systems, its long-seam welding speed (2-3m/min, 5-10× faster than TIG) boosts productivity. A case study at CATL's battery module line improved yields to >99% with laser flying weld technology.
Competitive Advantages
Aspect
Our Machine
Robotic Laser
TruLaser 5000
Repeatability
±0.02mm
±0.03-0.05mm
±0.06mm
Vision Accuracy
Sub-Pixel (±0.02mm)
Pixel (±0.05mm)
Pixel (±0.06mm)
Weld Speed
2-3m/min
0.5-2m/min
10m/min
HAZ
≤50μm
80-120μm
100-150μm
Compensation Range
±0.5mm
±0.3mm
±0.4mm
Flexibility
High (quick change)
Medium (reprogramming)
Low (complex fixtures)
ROI Payback
≤6 Months
8-12 Months
12-18 Months
Proven in Mission-Critical Applications
Medical Devices: Implantable pacemaker enclosures (ISO 13485:2016), MRI coil connectors
Electronics: Smartphone camera module FPCs (0.25mm pitch)
This gantry laser welding machine combines breakthrough vision, micro-welding precision, and flexible automation. Its sub-pixel vision, ≤50μm HAZ control, and 6-month ROI make it the optimal choice for high-precision manufacturing. Whether for sterile medical assemblies, nano-scale electronics, or aerospace components, it ensures reliability while accelerating production. Outperforming competitors in accuracy, ease-of-use, and cost-effectiveness, it is the future of precision welding.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
500000-2000000
Employee Number:
30~100
Ecer Certification：
Verified Supplier
About Us
Shenzhen Hailei Laser Technology Co., Ltd., established in 2007, is a high-tech enterprise specializing in the R&D, production, and sales of customized laser welding equipment. Founded by a group of senior professionals in China's laser industry, the company is dedicated to providing cu... About Us
Shenzhen Hailei Laser Technology Co., Ltd., established in 2007, is a high-tech enterprise specializing in the R&D, production, and sales of customized laser welding equipment. Founded by a group of senior professionals in China's laser industry, the company is dedicated to providing cu...
