Product Specification
Redefining Precision Repair: The Ultimate Solution for Mold Laser Welding Machines
In the fiercely competitive manufacturing industry, mold maintenance costs directly dictate production efficiency. Our Mold Laser Welding Machine is not just a piece of equipment; it is a precision surgeon within your workshop. Born to solve the challenges of repairing high-hardness steel, complex geometries, and microscopic defects, we are redefining the industry standard.
Core Advantages: Why Choose Our Technology?
Traditional Tungsten Inert Gas (TIG) welding often entails high-temperature deformation and tedious post-processing. Our laser welding technology utilizes a non-contact high-energy beam to achieve a "cold welding" effect, completely revolutionizing this status quo.
- Zero Heat-Affected Zone (HAZ): This is our core technological moat. The laser beam focuses on a micron-level spot, with heat acting solely on the weld seam, leaving surrounding material virtually free from thermal shock. This means molds require no annealing after repair and face absolutely no risk of deformation.
- Superior Metallurgical Bonding: The weld filler material forms a dense metallurgical bond with the base material via laser melting, with strength equivalent to the parent material. After polishing, the weld trace is nearly invisible, perfectly meeting the requirements of mirror-finish molds.
- Exceptional Operational Flexibility: Equipped with a high-magnification microscope observation system, even minute chips as small as 0.2mm can be repaired with pinpoint accuracy. Whether it's sharp corners, deep grooves, or narrow channels, our welding torch can easily reach them.
Technical Specifications
We understand that parameters are key to measuring equipment performance. Below are the core electrical and process parameters of this machine, designed specifically for high-intensity industrial applications:
| Parameter Item |
Specification Value |
| Laser Power |
200W |
| Max Single Pulse Energy |
90J |
| Pulse Frequency |
0.5-100Hz |
| Applicable Wire Diameter |
0.2-0.5mm |
| Host Power Consumption |
6.5KW |
| Power Supply Requirement |
380V / 50Hz / 40A |
Application Scenarios & Material Compatibility
Our equipment is widely used in the repair and strengthening of injection molds, die-casting molds, stamping molds, and precision mechanical parts. It not only repairs defects but also performs laser cladding on mold surfaces to increase wear resistance and corrosion resistance, thereby extending mold lifespan.
- Compatible Materials: SKD11, NAK80, S136, 718, H13, Stainless Steel, Copper Alloys, etc.
- Typical Repairs: Chipping, blowholes, scratches, dimensional out-of-tolerance, and build-up welding on worn edges.
ROI: More Than Just Buying a Machine
Choosing our Mold Laser Welding Machine means you are purchasing a "zero downtime" maintenance capability.
- Save Time: Molds can be repaired online without disassembly from the injection molding machine, saving hours of time.
- Reduce Costs: Extend the lifespan of expensive molds and avoid scrapping an entire mold due to minor damage.
Contact us immediately to obtain an exclusive welding sampling service and witness the power of precision with your own eyes.
Ready to Transform Your Mold Repair Process?
Don't let downtime slow down your production. Whether you need a customized solution for complex mold geometries or have specific questions about integrating our laser welder into your workflow, our technical team is here to help. Reach out to us today for a free consultation, a detailed quotation, or to schedule a live demonstration. Let us show you how our precision technology can elevate your manufacturing efficiency to the next level.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
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Business Type:
Manufacturer
-
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Total Annual:
500000-2000000
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Employee Number:
30~100
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Ecer Certification：
Verified Supplier
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