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The Future of Precision: Galvo Laser Welding Machine
In the rapidly evolving landscape of industrial manufacturing, speed and precision are not just advantages—they are necessities. The Galvo Laser Welding Machine represents a paradigm shift in joining technology. Unlike traditional welding methods that rely on the physical movement of a worktable or robot arm, our Galvo system utilizes high-speed scanning mirrors to direct the laser beam. This "flying" optical path allows for near-instantaneous positioning, reducing non-processing time to mere milliseconds. Designed for high-mix, high-volume production environments, this system delivers unmatched efficiency for precision components in consumer electronics, automotive sensors, and medical devices.
Core Technology: The "Flying" Optical Path
The heart of this machine lies in its galvanometer scanner system. By controlling the angle of internal mirrors via high-performance servo motors, the laser beam can be deflected across the work area with extreme velocity (up to 7000mm/s positioning speed).
Why does this matter to you?
Zero Inertia Movement: The laser beam moves, not the heavy workpiece. This eliminates the mechanical vibration and settling time associated with moving tables.
Micro-Second Response: The system can jump between weld points in less than 0.5ms, making it ideal for dense PCB boards or battery tabs where weld points are clustered.
Reduced Thermal Impact: Because the scanning is so fast, the heat input is localized and precise, minimizing the Heat Affected Zone (HAZ) and preventing deformation of sensitive components.
Unmatched Precision & Intelligent Control
We have integrated advanced optical design with intelligent software to ensure that speed never comes at the cost of quality. The system supports both pulse and continuous wave modes, allowing for versatile welding strategies.
Key Features:
High-Fidelity Optics: Equipped with F-Theta lenses and telecentric scanning objectives, ensuring the laser spot remains perfectly round and focused across the entire field, eliminating distortion at the edges.
Closed-Loop Temperature Control: Optional integration with pyrometers allows for real-time temperature feedback. The system automatically adjusts laser power via PID algorithms to maintain a constant welding temperature, ensuring consistent quality even if the material surface varies.
Coaxial Visual Alignment: The "What You See Is What You Get" principle applies here. The CCD visual system shares the same optical path as the laser, allowing for precise positioning without parallax error.
Technical Specifications
Parameter
Specification
Laser Type
Fiber Laser
Max Power
300W - 2000W (Customizable)
Wavelength
1070nm
Positioning Speed
≤ 7000mm/s
Repeatability
±0.002mm
Spot Diameter
0.2mm - 3.0mm (Adjustable)
Cooling System
Industrial Water Chiller
Versatile Applications
This machine is not just a welder; it is a solution for complex assembly challenges. It is widely used in:
Consumer Electronics: Hermetic sealing of smartphone shielding cans, battery covers, and microphones.
New Energy: High-speed welding of battery tabs and sensor connections.
Precision Hardware: Welding of optical communication components and medical sensors.
Why Choose Our Galvo Solution?
Choosing the right equipment is an investment in your production line's future.
Expert Tip: For high-volume production, the Galvo scanner reduces cycle times by 4-10 times compared to traditional automation.
We provide not just the hardware, but a complete ecosystem. From the initial optical path design to after-sales support and software training, our team ensures that your transition to laser welding is seamless. Our modular design allows for easy integration into existing automated lines, supporting Industry 4.0 standards.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
500000-2000000
Employee Number:
30~100
Ecer Certification：
Verified Supplier
About Us
Shenzhen Hailei Laser Technology Co., Ltd., established in 2007, is a high-tech enterprise specializing in the R&D, production, and sales of customized laser welding equipment. Founded by a group of senior professionals in China's laser industry, the company is dedicated to providing cu... About Us
Shenzhen Hailei Laser Technology Co., Ltd., established in 2007, is a high-tech enterprise specializing in the R&D, production, and sales of customized laser welding equipment. Founded by a group of senior professionals in China's laser industry, the company is dedicated to providing cu...
