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{"title":"Mixing machine","imgUrl":"https:\/\/img.chinax.com\/nimg\/29\/90\/b8d47cdb7015bdb7a98d8a64136f-200x200-1\/mixing_machine.jpg","attrs":{"Market Growth":"Rapid growth driven by demand for clean energy solutions","Chemistry Type":"Commonly Lithium-ion, Lithium Iron Phosphate (LiFePO4)","Cost":"Cost decreasing due to technological advancements and scale","Voltage":"Nominal voltage around 3.6-3.7V per cell"}}
{"title":"Helical band","imgUrl":"https:\/\/img.chinax.com\/nimg\/8a\/87\/26ac1c9e81f7a88b97c7fe6db0d1-200x200-1\/helical_band.jpg","attrs":{"Environmental Impact":"Low emissions, recyclable materials","Market Growth Rate":"High annual growth","Manufacturing Technology":"Advanced electrode materials and electrolytes","Capacity":"Varies from 1Ah to 100Ah+"}}
{"title":"Mixing machine","imgUrl":"https:\/\/img.chinax.com\/nimg\/a0\/9f\/b08263d14db28624838f1252ff2a-200x200-1\/mixing_machine.jpg","attrs":{"Cost":"Moderate to High","OperatingTemperatureRange":"-20\u00b0C to 60\u00b0C","Weight":"Lightweight","EnvironmentalImpact":"Low emissions, recyclable"}}
{"title":"Mixing machine barrel","imgUrl":"https:\/\/img.chinax.com\/nimg\/0d\/ef\/7ed6b243007cde9a64463afcbc42-200x200-1\/mixing_machine_barrel.jpg","attrs":{"Hardness":"Up to 1600 HV (Vickers Hardness)","Adhesionstrength":"Strong metallurgical bond to substrate","Wearresistance":"Excellent","Oem":"Accept,Available"}}
{"title":"Dispersing disk","imgUrl":"https:\/\/img.chinax.com\/nimg\/63\/0d\/a3f7a04fab3b0cf5199454a351c2-200x200-1\/dispersing_disk.jpg","attrs":{"InnovationFocus":"Solid-state batteries, improved electrolyte formulations","Capacity":"Varies from mAh to Ah depending on battery size","MarketGrowthRate":"Rapid growth driven by renewable energy demand","DischargeRate":"High"}}
{"title":"Dispersing Disk","imgUrl":"https:\/\/img.chinax.com\/nimg\/5f\/6d\/4af1db238e0121fa397d556f949d-200x200-1\/dispersing_disk.jpg","attrs":{"Thicknessrange":"20-200 microns","Diameter":"1-20mm","Operatingtemperature":"Up to 600\u00b0C","Hardness":"1800-2200 HV (Vickers Hardness)"}}
Smooth to rough depending on application parameters
Thickness Range
Typically 50 to 500 microns
Precision
High Precision
Product Introduction
A Stirring Blade Head is a complete, ready-to-mount agitator assembly that combines the hub and blades into a single precision-engineered component, designed to generate controlled fluid flow and shear for uniform mixing in industrial vessels. Manufactured from high-grade stainless steel and reinforced with a precision-applied Tungsten Carbide Coating on blade surfaces, cutting edges, and the hub bore, this blade head delivers exceptional hardness, abrasion resistance, and dimensional stability under continuous heavy-duty operation. The Tungsten Carbide Coating forms a metallurgically bonded layer that preserves blade profile and hub tolerances even when processing abrasive fillers, pigments, and mineral slurries, making it a reliable replacement and upgrade component for manufacturers worldwide.
Applications
The Stirring Blade Head is widely used across global industries including paints and coatings, inks, adhesives, sealants, chemicals, food and beverage, cosmetics, personal care, agrochemicals, battery materials, water treatment, and mineral processing. It is installed on planetary mixers, high-speed dispersers, dual-shaft mixers, ribbon blenders, paddle mixers, and tank agitators, supporting processes from gentle blending to high-shear dispersion and high-viscosity kneading.
Specifications
Parameter
Details
Diameter
100mm to 600mm
Number of Blades
2, 3, 4, or 6
Material
SS304 or SS316L with Tungsten Carbide Coating
Bore Size
15mm to 100mm
Hub Diameter
40mm to 200mm
Maximum Speed
Up to 1500 RPM
Surface Hardness
1100 HV to 1500 HV
Coating Thickness
0.05mm to 0.3mm
Blade Type
Pitched, flat, turbine, Rushton, custom
Temperature Range
-20C to 200C
Certification
CE, ISO 9001
Advantages
The Stirring Blade Head with Tungsten Carbide Coating delivers significant advantages for industrial processors around the world. First, the Tungsten Carbide Coating provides outstanding abrasion resistance on blade faces and cutting edges, maintaining hydrodynamic efficiency and shear performance up to five times longer than standard stainless steel blade heads when processing high-solid pigments, mineral fillers, ceramic slurries, and other abrasive materials. Second, the carbide-reinforced hub bore resists fretting wear and galling from repeated mounting and dismounting on the stirring shaft, ensuring a tight, precise fit that eliminates play and vibration during operation. Third, the blade head is dynamically balanced as a complete assembly, delivering smooth, stable rotation at speeds up to 1500 RPM that generates uniform axial and radial flow patterns throughout the vessel with minimal dead zones. Fourth, the corrosion-resistant carbide layer protects all wetted surfaces from acids, alkalis, solvents, and aggressive chemical formulations, expanding the range of materials that can be safely processed without component degradation. Fifth, the blade head is available in multiple diameters, blade counts, and profiles including pitched, flat, turbine, and Rushton designs, with customizable bore sizes, keyways, and set screw configurations to fit all major mixer brands and shaft dimensions. Finally, by extending service life, reducing replacement downtime, and improving mixing consistency and energy efficiency, the Stirring Blade Head with Tungsten Carbide Coating delivers a strong return on investment for customers in every major global market.
FAQ
Q1: What materials can a Stirring Blade Head process? A: The blade head handles liquids, slurries, pastes, and powders across paints, inks, adhesives, chemicals, food, cosmetics, agrochemicals, battery materials, and mineral processing industries.
Q2: Why is Tungsten Carbide Coating applied to the blade head? A: The coating is applied to blade surfaces, cutting edges, and the hub bore to provide superior abrasion and corrosion resistance, maintaining performance up to five times longer than standard stainless steel heads.
Q3: What sizes and blade types are available? A: Diameters range from 100mm to 600mm with 2, 3, 4, or 6 blades, and profiles include pitched, flat, turbine, and Rushton designs to match different mixing and dispersion needs.
Q4: Can the blade head fit different mixer shafts and brands? A: Yes, bore sizes range from 15mm to 100mm with customizable keyways and set screw configurations, and the head can be engineered to fit all major mixer and agitator brands.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2006
Total Annual:
7000000-10000000
Employee Number:
150~200
Ecer Certification：
Verified Supplier
Wuxi Li Chen Machinery Manufacturing Co., Ltd. is an innovative technology enterprise specializing in the development and technical services of thermal spraying technology. The company undertakes various spraying processing and mechanical processing businesses. It has strong technical strength in th... Wuxi Li Chen Machinery Manufacturing Co., Ltd. is an innovative technology enterprise specializing in the development and technical services of thermal spraying technology. The company undertakes various spraying processing and mechanical processing businesses. It has strong technical strength in th...
