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{"title":"Mixing machine","imgUrl":"https:\/\/img.chinax.com\/nimg\/29\/90\/b8d47cdb7015bdb7a98d8a64136f-200x200-1\/mixing_machine.jpg","attrs":{"Market Growth":"Rapid growth driven by demand for clean energy solutions","Chemistry Type":"Commonly Lithium-ion, Lithium Iron Phosphate (LiFePO4)","Cost":"Cost decreasing due to technological advancements and scale","Voltage":"Nominal voltage around 3.6-3.7V per cell"}}
{"title":"Helical band","imgUrl":"https:\/\/img.chinax.com\/nimg\/8a\/87\/26ac1c9e81f7a88b97c7fe6db0d1-200x200-1\/helical_band.jpg","attrs":{"Environmental Impact":"Low emissions, recyclable materials","Market Growth Rate":"High annual growth","Manufacturing Technology":"Advanced electrode materials and electrolytes","Capacity":"Varies from 1Ah to 100Ah+"}}
{"title":"Mixing machine","imgUrl":"https:\/\/img.chinax.com\/nimg\/a0\/9f\/b08263d14db28624838f1252ff2a-200x200-1\/mixing_machine.jpg","attrs":{"Cost":"Moderate to High","OperatingTemperatureRange":"-20\u00b0C to 60\u00b0C","Weight":"Lightweight","EnvironmentalImpact":"Low emissions, recyclable"}}
{"title":"Mixing machine barrel","imgUrl":"https:\/\/img.chinax.com\/nimg\/0d\/ef\/7ed6b243007cde9a64463afcbc42-200x200-1\/mixing_machine_barrel.jpg","attrs":{"Hardness":"Up to 1600 HV (Vickers Hardness)","Adhesionstrength":"Strong metallurgical bond to substrate","Wearresistance":"Excellent","Oem":"Accept,Available"}}
{"title":"Dispersing Disk","imgUrl":"https:\/\/img.chinax.com\/nimg\/5f\/6d\/4af1db238e0121fa397d556f949d-200x200-1\/dispersing_disk.jpg","attrs":{"Thicknessrange":"20-200 microns","Diameter":"1-20mm","Operatingtemperature":"Up to 600\u00b0C","Hardness":"1800-2200 HV (Vickers Hardness)"}}
{"title":"Measuring roller","imgUrl":"https:\/\/img.chinax.com\/nimg\/17\/2c\/9a06a543c3a992a2d21f6df43cec-200x200-1\/measuring_roller.jpg","attrs":{"Voltage":"Typically 3.6-3.7V per cell","MarketGrowthRate":"High annual growth","CycleLife":"Long","ChargeTime":"Fast"}}
A Dispersing Disk is the core working component of high-speed dispersing and mixing equipment, engineered to shear, disperse, and homogenize pigments, fillers, and additives into liquid vehicles with maximum efficiency. Manufactured from high-grade stainless steel and reinforced with a precision-applied Tungsten Carbide Coating on the tooth edges and high-wear surfaces, this disk delivers exceptional durability and consistent performance under intense shear conditions. The Tungsten Carbide Coating forms a metallurgically bonded layer that resists abrasion from abrasive particles and maintains sharp cutting edges over prolonged production runs, making it the preferred choice for manufacturers worldwide.
Applications
The Dispersing Disk is widely used across global industries including paints and coatings, inks, pigments, dyes, adhesives, sealants, cosmetics, chemical processing, and battery materials. It is specifically designed for high-speed dispersers, basket mills, bead mills, and dual-shaft mixers where rapid wetting, deagglomeration, and uniform particle distribution are critical to final product quality.
Specifications
Parameter
Details
Diameter
50mm to 500mm
Material
SS304 or SS316L with Tungsten Carbide Coating
Thickness
3mm to 20mm
Bore Size
10mm to 80mm
Maximum Speed
Up to 3000 RPM
Surface Hardness
1100 HV to 1500 HV
Coating Thickness
0.05mm to 0.3mm
Tooth Type
Standard, sawtooth, custom
Temperature Range
-20C to 200C
Certification
CE, ISO 9001
Advantages
The Dispersing Disk with Tungsten Carbide Coating delivers significant advantages for industrial processors around the world. First, the Tungsten Carbide Coating provides outstanding abrasion resistance, allowing the disk to maintain sharp dispersing teeth up to five times longer than standard stainless steel disks when processing high-solid pigments, mineral fillers, and abrasive slurries. Second, the hard, smooth carbide surface reduces material adhesion and buildup, ensuring cleaner operation and faster color changes between production batches. Third, the disk is precision-balanced for high-speed rotation up to 3000 RPM, delivering powerful vortex action and uniform shear that cuts dispersion time and improves batch consistency. Fourth, the corrosion-resistant carbide layer protects against aggressive solvents, acids, and alkalis, expanding the range of chemical formulations that can be safely processed. Fifth, the disk is available in multiple diameters, tooth profiles, and bore sizes to fit all major disperser brands and can be custom-engineered for specialized production requirements. Finally, by extending service life, reducing maintenance downtime, and improving dispersion quality, the Dispersing Disk with Tungsten Carbide Coating delivers a strong return on investment for customers in every major global market.
FAQ
Q1: What materials can a Dispersing Disk process? A: The disk efficiently disperses pigments, fillers, dyes, and additives into paints, inks, coatings, adhesives, sealants, cosmetics, and battery slurries.
Q2: Why is Tungsten Carbide Coating applied to the disk? A: The coating provides superior abrasion resistance, keeping the dispersing teeth sharp up to five times longer than standard stainless steel disks when processing abrasive pigments and mineral fillers.
Q3: What speed can the Dispersing Disk operate at? A: The disk is precision-balanced for high-speed rotation up to 3000 RPM, delivering strong vortex action and uniform shear for fast, consistent dispersion.
Q4: Can the disk fit different disperser brands and be customized? A: Yes, diameters range from 50mm to 500mm with various tooth profiles and bore sizes available, and custom engineering is offered to match specific equipment and production needs.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2006
Total Annual:
7000000-10000000
Employee Number:
150~200
Ecer Certification:
Verified Supplier
Wuxi Li Chen Machinery Manufacturing Co., Ltd. is an innovative technology enterprise specializing in the development and technical services of thermal spraying technology. The company undertakes various spraying processing and mechanical processing businesses. It has strong technical strength in th... Wuxi Li Chen Machinery Manufacturing Co., Ltd. is an innovative technology enterprise specializing in the development and technical services of thermal spraying technology. The company undertakes various spraying processing and mechanical processing businesses. It has strong technical strength in th...