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HEFEI ECOLITE ENERGY CO., LTD.

  • China,Hefei ,Anhui
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China 24V 400Ah LiFePO4 Forklift Lithium Battery 5000 Cycle Life Pallet Jack Electric
China 24V 400Ah LiFePO4 Forklift Lithium Battery 5000 Cycle Life Pallet Jack Electric

  1. China 24V 400Ah LiFePO4 Forklift Lithium Battery 5000 Cycle Life Pallet Jack Electric
  2. China 24V 400Ah LiFePO4 Forklift Lithium Battery 5000 Cycle Life Pallet Jack Electric
  3. China 24V 400Ah LiFePO4 Forklift Lithium Battery 5000 Cycle Life Pallet Jack Electric

24V 400Ah LiFePO4 Forklift Lithium Battery 5000 Cycle Life Pallet Jack Electric

  1. MOQ: 1 Set
  2. Price: USD 1200-1900 / Set
  3. Get Latest Price
Cell Type LiFePO4
Capacity 400Ah
Application Pallet Jack, Electric Tug, Walkie Stacker
Cycle Life 5000 cycles @ 80% DOD
Delivery Time 15-25 days after deposit
Charging Time 1-1.5 hours
Weight 180kg
BMS Smart BMS with protection
Packaging Details Export-grade wooden case with shock-proof foam insert
Supply Ability 800 Sets per Month
Payment Terms T/T, L/C, PayPal, Western Union
Voltage 24V
Operating Temperature -20 to 55 degrees C
Energy 9.6 kWh
Model Number FL-24V400Ah
Certification ISO 9001:2015, CE, UN38.3
Brand Name WNRLN
Place of Origin Guangdong, China

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  1. Product Details
  2. Company Details

Product Specification

Cell Type LiFePO4 Capacity 400Ah
Application Pallet Jack, Electric Tug, Walkie Stacker Cycle Life 5000 cycles @ 80% DOD
Delivery Time 15-25 days after deposit Charging Time 1-1.5 hours
Weight 180kg BMS Smart BMS with protection
Packaging Details Export-grade wooden case with shock-proof foam insert Supply Ability 800 Sets per Month
Payment Terms T/T, L/C, PayPal, Western Union Voltage 24V
Operating Temperature -20 to 55 degrees C Energy 9.6 kWh
Model Number FL-24V400Ah Certification ISO 9001:2015, CE, UN38.3
Brand Name WNRLN Place of Origin Guangdong, China
High Light 5000 Cycle Life Deep CycleBuilt-in Smart BMS ProtectionHigh Energy Density LFP Cell

Product Overview

This 24V 400Ah LiFePO4 lithium battery is purpose-built for pallet jacks, electric tugs and walkie stackers, offering an outstanding 5000 charge cycles at 80% DOD - more than three times the cycle life of conventional lead-acid batteries. The high energy density LFP cells provide stable power output throughout the discharge curve, ensuring consistent lifting and travel performance from first charge to last.

With a compact footprint matching standard 24V battery compartments, this battery is a true drop-in upgrade. It eliminates daily water refilling, acid fume emissions and equalization charging, cutting maintenance labor and consumable costs dramatically.

Core Selling Point: 5000 Cycle Life

Cycle life determines how often you replace the battery - and therefore the true cost per operating hour. Our 24V 400Ah pack delivers 5000 cycles at 80% DOD, verified by accelerated cycle testing per IEC 62660-1. In typical single-shift pallet jack operation, this equals more than 10 years of service.

  • 5000 cycles @ 80% DOD: 3x longer than lead-acid
  • Deep cycle capable: 100% DOD supported without cell damage
  • Stable voltage plateau: no power fade during discharge
  • Low self-discharge: less than 3% per month
  • No memory effect: top-up charging anytime is safe

Discharge Characteristics

Discharge RateCapacity RetentionEnd VoltageMax Duration
0.5C (200A)100%22.8VContinuous
1C (400A)95%22.2VContinuous
2C (800A)85%20.4V3 seconds (peak)

The flat discharge curve of LiFePO4 cells keeps the pallet jack at full travel speed and lifting power for over 95% of the discharge cycle, eliminating the sluggish performance operators experience with lead-acid batteries near the end of a shift.

Charging Parameters

ParameterStandard ChargingFast Charging
Charging Current0.2C (80A)0.5C (200A)
Charging Voltage29.2V (3.65V/cell)29.2V (3.65V/cell)
Charging Time3 hours1-1.5 hours
Charge Efficiency95%93%
Recommended Charger24V 80A LiFePO4 charger24V 200A fast charger

Lithium vs Lead-Acid Comparison

ParameterLiFePO4 Lithium BatteryLead-Acid Battery
Cycle Life (80% DOD)5000 cycles1200-1500 cycles
Service Life10+ years2-3 years
Charging Time1-1.5 hours8-10 hours
Energy Efficiency95%70-80%
MaintenanceZero maintenanceWeekly water refilling
WeightApprox. 60% lighterHeavy
Opportunity ChargingSupportedNot recommended
Acid Fumes / SpillsNoneRisk of acid leakage
Operating Temperature-20 to 55 degrees C-10 to 45 degrees C
Battery Change-OutNot requiredRequired for multi-shift
Lifetime Cost per kWh30-50% lowerBaseline

Technical Specifications

Nominal Voltage24V
Nominal Capacity400Ah
Energy9.6 kWh
Cycle Life5000 cycles @ 80% DOD
Cell ChemistryLiFePO4 (LFP) prismatic
Cell Configuration8S (8 cells in series)
BMSSmart BMS with full protection
Communication ProtocolCAN bus (optional)
Charging Time1-1.5 hours (fast charge)
Max Discharge Current1C continuous, 2C peak (3s)
Self-Discharge RateLess than 3% per month
Protection RatingIP54
Operating Temperature-20 to 55 degrees C
Storage Temperature-20 to 45 degrees C
WeightApprox. 180kg
Dimensions (L x W x H)Customizable to battery compartment
Warranty3 years

Dimension Options (Reference)

ModelLength (mm)Width (mm)Height (mm)Weight (kg)
FL-24V400Ah-A680480380180
FL-24V400Ah-B720450400185
FL-24V400Ah-C (custom)Per drawingPer drawingPer drawingVaries

Smart BMS Protection

The integrated BMS provides overcharge, over-discharge, overcurrent, short circuit and over-temperature protection, plus automatic cell balancing to maximize usable capacity. LED status indicators and optional Bluetooth monitoring give operators instant visibility of SOC (state of charge) and battery health.

Protection FunctionThresholdResponse
Overcharge Protection3.75V per cellDisconnect charging
Over-discharge Protection2.5V per cellDisconnect load
Overcurrent Protection2C (800A)Disconnect within 3s
Short Circuit ProtectionImmediateDisconnect instantly
High Temperature Protection65 degrees CReduce current / cutoff
Cell Balancing+/- 20mVPassive balancing

Applications

Ideal for pallet jacks, electric tugs, walkie stackers, order pickers and small AGVs in warehouses, supermarkets, airports, factories and distribution centers. The lightweight design also makes manual handling and battery swapping easier for operators.

  • Electric pallet jacks (walkie and rider type)
  • Electric tugs and tow tractors
  • Walkie stackers and low-level order pickers
  • Small AGV and AMR platforms
  • Retail and supermarket backroom equipment

Quality Assurance & Certifications

  • ISO 9001:2015 certified production line
  • Cell level: UN38.3, UL1642, IEC62133 certified
  • Pack level: CE, RoHS compliant
  • 100% aging tested, 3-year warranty

Packaging & Shipping

ItemDetail
PackagingExport-grade wooden case, shock-proof foam insert
Transport ClassificationUN3480, Class 9 dangerous goods
DocumentsMSDS, UN38.3 test report, CO, Commercial Invoice
Shipping MethodsSea freight, air freight (per regulation)
Lead Time15-25 days after deposit

Customization Options

  • Capacity from 100Ah to 600Ah available
  • Connector options: Anderson, REMA, custom
  • OEM / ODM services with private label support
  • Optional heating pad for cold storage applications
  • BMS communication protocol matching major brands

Frequently Asked Questions

Q1: Will this battery fit my pallet jack?
A: The FL-24V400Ah matches standard 24V pallet jack compartments. Send us your battery compartment dimensions and we will confirm fitment within 24 hours.

Q2: Can I use my existing charger?
A: Only if it is a LiFePO4-specific 24V charger. Using a lead-acid charger will damage the battery. We offer compatible chargers as options.

Q3: How long does it run per charge?
A: A 400Ah pack typically supports 8-10 hours of continuous pallet jack operation, or an entire multi-shift day with opportunity charging during breaks.

Q4: What is the warranty?
A: 3-year comprehensive warranty covering manufacturing defects and premature capacity loss below 80% of rated capacity.

Contact us today for a quotation and technical consultation for your pallet jack fleet.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Seller

  • Year Established:

    2014

  • Total Annual:

    10,000000-15000000

  • Employee Number:

    50~80

  • Ecer Certification:

    Verified Supplier

Hefei Ecolite Energy Co., Ltd., founded in 2014,is a China leading manufacturer who specialized in R&D,production,sales and technology support of Lithium battery (LFP and LTO) and BMS. We provide full solution for your battery inquiry.One-stop service from battery design to delivery. Hefei Ecolite Energy Co., Ltd., founded in 2014,is a China leading manufacturer who specialized in R&D,production,sales and technology support of Lithium battery (LFP and LTO) and BMS. We provide full solution for your battery inquiry.One-stop service from battery design to delivery.

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Get in touch with us

  • Reach Us
  • HEFEI ECOLITE ENERGY CO., LTD.
  • Building 4,No.33,Qiuju Road,Boyan Science Park, high tech Zone,Hefei City,Anhui Province,China P.C 230000
  • https://www.lifepo4-lithiumbatteries.com/

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