Suzhou Lingyao Intelligent Equipment Co., Ltd.
| Payment Terms | D/A,D/P,T/T,Western Union |
| Supply Ability | 1 unit per month |
| Delivery Time | 90 work days normally |
| Packaging Details | carton, wood carton, pallets |
| Machine Name | Vial Filling Line |
| Function | Vials Washing, Sterilization, Filling, Plugging, Capping |
| Filling Volume | 2-30ml |
| Filling Liquid Type | Vaccine Injections, COVID-19 vaccines, influenza vaccines, etc. |
| Output Capacity | 6000-26000 BPH |
| Vials Material | Glass |
| Filling Accuracy | +/-0.5% |
| Breakage Rate | <0.5% |
| CIP/SIP | Yes |
| Oven Cooling Style | Air/Water Cooling |
| Capping Head | Multi |
| LAF System | ISO Class 5 |
| Material | 316L stainless steel for high-temperature resistance |
| Complaince | cGMP, WHO prequalification and FDA 21 CFR Part 11 |
| Brand Name | Lingyao |
| Model Number | LYKXGF2-30-I |
| Certification | CE, ISO, GMP |
| Place of Origin | China |
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Product Specification
| Payment Terms | D/A,D/P,T/T,Western Union | Supply Ability | 1 unit per month |
| Delivery Time | 90 work days normally | Packaging Details | carton, wood carton, pallets |
| Machine Name | Vial Filling Line | Function | Vials Washing, Sterilization, Filling, Plugging, Capping |
| Filling Volume | 2-30ml | Filling Liquid Type | Vaccine Injections, COVID-19 vaccines, influenza vaccines, etc. |
| Output Capacity | 6000-26000 BPH | Vials Material | Glass |
| Filling Accuracy | +/-0.5% | Breakage Rate | <0.5% |
| CIP/SIP | Yes | Oven Cooling Style | Air/Water Cooling |
| Capping Head | Multi | LAF System | ISO Class 5 |
| Material | 316L stainless steel for high-temperature resistance | Complaince | cGMP, WHO prequalification and FDA 21 CFR Part 11 |
| Brand Name | Lingyao | Model Number | LYKXGF2-30-I |
| Certification | CE, ISO, GMP | Place of Origin | China |
| High Light | ODM Vial Filling Line ，Ampoule Vial Filling Line ，Liquid ampoule packaging line | ||
Meeting the massive, rapid-response demands of global immunization programs requires flawless scalability and absolute sterility. The Lingyao High-Speed Vaccine Vial Filling Line (LYQCL Series) is engineered to be the robust backbone of modern bioSterile manufacturing.
Designed for 2ml to 30ml national standard vials, this advanced Grade A / ISO 5 cleanroom-compatible system integrates precision dosing, continuous stoppering, and comprehensive capping into a single streamlined workflow. By combining high-capacity throughput—reaching up to 26,000 pieces per hour—with uncompromising data integrity, it represents the ideal turnkey solution for global vaccine manufacturers aiming to elevate both production efficiency and product safety.
Adaptive Dosing Systems: Utilizing advanced laser-guided tracking and high-end peristaltic pumps, the system ensures a strict filling accuracy of ≤ ±0.5%. This zero-shear fluid handling is essential for maintaining the molecular integrity of delicate mRNA-based formulations and live-attenuated vaccines.
100% In-Line Inspection: Integrated real-time weight verification and advanced vision inspection systems monitor every single vial, guaranteeing dosage consistency and immediate rejection of any defects.
Closed-System Processing: Fully compatible with disposable, single-use fluid paths to absolutely prevent cross-contamination.
CIP/SIP Functionality: The 316L stainless steel architecture seamlessly supports automated Clean-In-Place and Sterilize-In-Place protocols, ensuring WHO GMP and FDA compliance.
Multi-Format Adaptability: Effortlessly switches between liquid formulations and lyophilized vaccines, fully supporting complex aluminum-free adjuvant handling.
Built around a robust PLC framework complying with FDA 21 CFR Part 11, the system features secure batch data logging, electronic signatures, and comprehensive audit trails, drastically reducing human intervention by 90%.
Technical Specifications - LYQCL Series
| Specification | LYQCL-80 | LYQCL-100 | LYQCL-120 |
| Adaptive Vial Range | 2-30ml Standard Vials | 2-30ml Standard Vials | 2-30ml Standard Vials |
| Production Capacity | 6,000 - 12,000 pcs/hr | 6,000 - 18,000 pcs/hr | 6,000 - 26,000 pcs/hr |
| Filling Accuracy | ≤ ±0.5% | ≤ ±0.5% | ≤ ±0.5% |
| Liquid Clarity | > 99% | > 99% | > 99% |
| Stoppering Pass Rate | > 99.5% | > 99.5% | > 99.5% |
| Capping Pass Rate | > 99% | > 99% | > 99% |
| Breakage Rate | < 0.5% | < 0.5% | < 0.5% |
| Water Consumption | 0.6 - 1.0 m³/hr | 0.6 - 1.0 m³/hr | 0.6 - 1.0 m³/hr |
| Air Consumption | 35 - 80 m³/hr | 35 - 80 m³/hr | 35 - 80 m³/hr |
| Total Power Supply | ~ 90 KW (380V/50Hz) | ~ 93 KW (380V/50Hz) | ~ 110 KW (380V/50Hz) |
| Machine Weight | 9,300 KGs | 9,300 KGs | 9,300 KGs |
| Dimensions (mm) | 12600 x 2260 x 2445 | 12600 x 2260 x 2445 | 13200 x 2260 x 2445 |
(Note: Exact power consumption and dimensions may vary based on customized cleanroom integrations.)
Trusted by major Sterile entities worldwide, Lingyao Group accelerates global vaccine accessibility without compromising safety. Our engineering excellence extends beyond standalone fillers to complete facility synchronization.
Heavy-Duty Upstream Synchronization: Capable of seamless integration with high-volume formulation setups, including direct linkages to 5000L sterile storage and mixing tanks for uninterrupted mass production.
Engineered for Diverse Climates: Featuring upgraded ventilation and tropicalized control cabinets, our lines deliver highly stable, heavy-duty operation even in the challenging, high-temperature climates of the African continent and the Middle East.
Frictionless Market Entry: We provide exhaustive IQ/OQ/PQ validation dossiers, fully supporting rigorous international customs clearances, including streamlined SASO/SABER platform registration for Saudi Arabia.
Company Details
Business Type:
Manufacturer
Year Established:
2013
Total Annual:
5,000,000-10,000,000
Employee Number:
50~200
Ecer Certification：
Verified Supplier
Since opening our doors in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd. has built a solid reputation for providing innovative and reliable solutions to businesses across multiple industries. We offer a comprehensive range of products, from intelligent liquid filling lines to advanced labelin... Since opening our doors in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd. has built a solid reputation for providing innovative and reliable solutions to businesses across multiple industries. We offer a comprehensive range of products, from intelligent liquid filling lines to advanced labelin...
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