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Suzhou Lingyao Intelligent Equipment Co., Ltd.

  • China ,Jiangsu
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China Automatic Vial Filling Line For Lyophilized Powder With Ultrasonic Washing, Hot
China Automatic Vial Filling Line For Lyophilized Powder With Ultrasonic Washing, Hot

  1. China Automatic Vial Filling Line For Lyophilized Powder With Ultrasonic Washing, Hot
  2. China Automatic Vial Filling Line For Lyophilized Powder With Ultrasonic Washing, Hot
  3. China Automatic Vial Filling Line For Lyophilized Powder With Ultrasonic Washing, Hot

Automatic Vial Filling Line For Lyophilized Powder With Ultrasonic Washing, Hot

  1. MOQ: 1 unit
  2. Price: 150,000-400,000USD per piece
  3. Get Latest Price
Machine Name Vial Filling Line
Filling Liquid Type lyophilized powder
Output Capacity 6000-26000 BPH
Vials Material Glass
Breakage Rate <0.5%
Nitrigon Filling Yes
Material Compatibility SS316
CIP/SIP Yes
After-sales Service & Technical Support 2 years guarantee maintenance, free spare parts available, and trouble assistance to minimize downtime
Oven Cooling Style Water/Air Cooling
Plugging Style Half
LAF System ISO Class 5
Payment Terms D/A,D/P,T/T,Western Union,
Supply Ability 4 pc per 6 months
Delivery Time 180 work days
Packaging Details carton, wood carton, pallets
Brand Name Lingyao
Model Number LYKFG2-30F
Certification CE, ISO, GMP
Place of Origin China(Thailand available soon)

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  1. Product Details
  2. Company Details

Product Specification

Machine Name Vial Filling Line Filling Liquid Type lyophilized powder
Output Capacity 6000-26000 BPH Vials Material Glass
Breakage Rate <0.5% Nitrigon Filling Yes
Material Compatibility SS316 CIP/SIP Yes
After-sales Service & Technical Support 2 years guarantee maintenance, free spare parts available, and trouble assistance to minimize downtime Oven Cooling Style Water/Air Cooling
Plugging Style Half LAF System ISO Class 5
Payment Terms D/A,D/P,T/T,Western Union, Supply Ability 4 pc per 6 months
Delivery Time 180 work days Packaging Details carton, wood carton, pallets
Brand Name Lingyao Model Number LYKFG2-30F
Certification CE, ISO, GMP Place of Origin China(Thailand available soon)
High Light Vial Filling Line Stoppering MachineUltrasonic Washing Vial Filling LineAutomatic vial stoppering machine

Automatic Vial Filling Line for Lyophilized Powder: Ultrasonic Washing, Hot Wind Oven Drying with Peristaltic Pump

The LYKXGF2-30 Vial Filling Line (model: LYQCL120+LYASMR 620/48+LYKGF12) is a fully automated, GMP-compliant production line for 2-30ml national standard vials, featuring ultrasonic washing, hot wind oven drying, and precise peristaltic pump filling for lyophilized powders. It delivers capacities of 6000-26000 pcs/h with high sterility and efficiency, ideal for vaccines, biologics, and injectables.

Key Specifications

Parameter Specification
Model LYQCL120 + LYASMR 620/48 + LYKGF12
Vial Size 2-30ml national standard vials
Capacity 6000-26000 pcs/h
Clarity >99%
Breakage Rate ≤0.5% (whole line)
Loading Error ±0.5-2% (per pharmacopoeia standard)
Fresh Water 0.2-0.4Mpa / 0.6-1.0m³/h
Cleaning Air 0.3-0.6Mpa / 35-80m³/h
Plugging/Capping Pass Rate >99%
Vacuum Pumping 60m³/h (external)
Exhaust Volume 3500-4800m³/h
Net Weight 9000 kg
Total Power ~110kW, 380V 50Hz
Dimensions ~13200 x 2260 x 2445 mm

 

Core Innovations and Process Flow

  1. Ultrasonic Washing: Multi-stage cleaning with 99.9% particulate removal using water, WFI, and compressed air.
  2. Hot Wind Oven Drying: Adjustable 50-120°C airflow dries vials in 15 minutes, ensuring moisture-free preparation for lyophilization.
  3. Peristaltic Pump Filling: ±1% accuracy for uniform powder dosing, suitable for shear-sensitive biologics.
  4. Full Automation: From washing to capping, reducing human intervention by 80% and contamination risks.

The line supports end-to-end processes including pre-filling nitrogen, filling, stoppering, and capping, with energy-efficient design cutting costs by 30%.

Application Scenarios

  • Lyophilized Vaccines: Inert gas purging maintains antigen stability.
  • Biotech APIs: Gentle handling preserves protein integrity.
  • Diagnostic Reagents: High-speed output up to 500 vials/min for IVD kits.
  • Antibiotics/Insulin: Proven in harsh environments (45°C/85% RH) for Middle Eastern pharma production.

Trusted for clinical/commercial scales, with capacities up to 24,000 vials/shift for liquids and 18,000 for powders.1

Selection Guide: Key Points for Buyers

  • Production Scale: Choose based on output (6000-26000 pcs/h); scalable for small-batch high-mix or large runs.
  • Compliance: FDA/WHO-ready with CIP/SIP, real-time monitoring, and low breakage (≤0.5%).
  • Customization: Adapt for powder/liquid/lyophilization; add lyophilizer for 22,100 x 2ml vials/batch.
  • Energy/Cost: Low-power motors and heat recovery; downtime reduced by 40%.
  • Compare Models: Similar lines offer 50-400 vials/min; select for vial size (2-100ml) and fill accuracy (±0.5%).124

Related Products: Explore Medical Liquid Vials Filling Capping Machine for non-powder liquids or Vial Powder Production Line for auger filling alternatives.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2013

  • Total Annual:

    5,000,000-10,000,000

  • Employee Number:

    50~200

  • Ecer Certification:

    Verified Supplier

Since opening our doors in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd. has built a solid reputation for providing innovative and reliable solutions to businesses across multiple industries. We offer a comprehensive range of products, from intelligent liquid filling lines to advanced labelin... Since opening our doors in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd. has built a solid reputation for providing innovative and reliable solutions to businesses across multiple industries. We offer a comprehensive range of products, from intelligent liquid filling lines to advanced labelin...

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Get in touch with us

  • Reach Us
  • Suzhou Lingyao Intelligent Equipment Co., Ltd.
  • No. 115 Zhujia road, Lujia town,Kunshan,Jiangsu Province
  • https://www.lingyao-healthcare.com/

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