Suzhou Lingyao Intelligent Equipment Co., Ltd.
| Function | Vials Washing, Sterilization, Filling, Plugging, Capping |
| LAF | Yes |
| Capping Accuracy | ±0.5% (depending on cap type) |
| Breakage Rate | <0.5% |
| Vials Size | 2-30 ml |
| Payment Terms | D/A,D/P,T/T,Western Union |
| Supply Ability | 3 pcs per 6 months |
| Delivery Time | 180 work days normally |
| Packaging Details | carton, wood carton, pallets |
| Control System | PLC control with touch screen |
| Output Capacity | 6000-26000 BPH |
| Application | Sterile, biotech, cosmetic industries |
| Filling Accuracy | +/-0.5% |
| Warranty | 1 Years |
| Capping Type | Screw-on, crimp-on, or flip-off |
| Filling Principle | Peristaltic Pump |
| Capping Head | Multi |
| Material | Stainless Steel |
| Vials Material | Glass |
| CIP/SIP | Yes |
| Nitrigon Filling | Yes |
| Brand Name | Lingyao |
| Model Number | LYKXGF2-30 |
| Certification | CE, ISO, GMP |
| Place of Origin | China |
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Product Specification
| Function | Vials Washing, Sterilization, Filling, Plugging, Capping | LAF | Yes |
| Capping Accuracy | ±0.5% (depending on cap type) | Breakage Rate | <0.5% |
| Vials Size | 2-30 ml | Payment Terms | D/A,D/P,T/T,Western Union |
| Supply Ability | 3 pcs per 6 months | Delivery Time | 180 work days normally |
| Packaging Details | carton, wood carton, pallets | Control System | PLC control with touch screen |
| Output Capacity | 6000-26000 BPH | Application | Sterile, biotech, cosmetic industries |
| Filling Accuracy | +/-0.5% | Warranty | 1 Years |
| Capping Type | Screw-on, crimp-on, or flip-off | Filling Principle | Peristaltic Pump |
| Capping Head | Multi | Material | Stainless Steel |
| Vials Material | Glass | CIP/SIP | Yes |
| Nitrigon Filling | Yes | Brand Name | Lingyao |
| Model Number | LYKXGF2-30 | Certification | CE, ISO, GMP |
| Place of Origin | China | ||
| High Light | Intelligent Vial Filling Line ，Vial Filling Line ，Stainless Steel vial line machine | ||
Intelligent Vial Washing, Sterilizing, and Liquid Filling Line (2ml - 30ml)
Engineered for the continuous, high-speed production of liquid medicines, including insulin and other critical sterile injectables, this advanced integrated production line consolidates ultrasonic vial washing, hot air sterilization, liquid filling, and stoppering into a single, seamless operation. The system leverages sophisticated electronic control technology to automate the entire production cycle, ensuring stringent quality control and high volumetric throughput for vials ranging from 2ml to 30ml.
This comprehensive line consists of three synchronized processing stations to ensure complete product integrity from raw vial to sealed dosage:
Ultrasonic Vial Washing Station: Utilizes high-frequency ultrasonic cavitation combined with purified water and compressed air to effectively remove particulates, ensuring vials meet strict clarity standards (>99%) before entering the sterilization phase.
HACO Hot Air Circulation Oven (Depyrogenation): Following the washing cycle, vials are seamlessly transferred into the HACO oven. This module utilizes an advanced hot air circulation system to guarantee uniform heat distribution for complete drying, sterilization, and effective heat source (endotoxin/pyrogen) removal.
XKFG Series Filling & Stoppering Machine: Designed specifically for high-precision dosing of insulin. This unit manages the liquid filling, post-fill air/nitrogen flushing, and automatic rubber stoppering, maintaining a strict filling tolerance of 1.5% and a stoppering success rate exceeding 99%.
The entire production line is governed by a centralized, intelligent electronic control system designed to optimize line efficiency and minimize manual intervention:
Real-Time Monitoring & Precision Control: Integrated sensor networks and actuators continuously monitor filling speeds, volumetric accuracy, and sealing pressure, allowing the system to self-adjust and maintain consistent product quality.
SCADA / MES Integration: The control architecture is fully compatible with higher-level facility management systems (such as SCADA or MES), streamlining production workflows and inventory management.
Process Data Analytics: The system automatically captures and analyzes critical production data, enabling operators to identify operational bottlenecks, optimize line speed, and reduce material waste.
| Specification | Model: LY-8 Series* | Model: LY-10 Series* | Model: LY-12 Series* |
| Complete Model Designation | LYQCL80 + LYASMR620/48 + LYKGF8 | LYQCL1000 + LYASMR620/48 + LYKGF10 | LYQCL120 + LYASMR620/55 + LYKGF12 |
| Compatible Container Specification | 2ml – 30ml Vials | 2ml – 30ml Vials | 2ml – 30ml Vials |
| Production Capacity | 6,000 – 12,000 pcs / hr | 6,000 – 18,000 pcs / hr | 6,000 – 26,000 pcs / hr |
| Total Power Requirement | ~ 90 kW (380V, 50Hz) | ~ 93 kW (380V, 50Hz) | ~ 110 kW (380V, 50Hz) |
| Overall Dimensions (L x W x H) | 12600 × 2260 × 2445 mm | 12600 × 2260 × 2445 mm | 13200 × 2260 × 2445 mm |
| Parameter | Details |
| Visual Clarity Rate | > 99% |
| Bottle Breakage Rate | < 0.5% |
| Volumetric Filling Tolerance | 1.5% |
| Stoppering & Capping Pass Rate | > 99% |
| Fresh Water Consumption | 0.6 – 1.0 m³/hr (at 0.2 – 0.4 Mpa) |
| Clean Compressed Air Consumption | 35 – 80 m³/hr (at 0.3 – 0.6 Mpa) |
| Vacuum Pumping Speed | 60 m³/h (External Distribution) |
| Exhaust Volume | 3500 – 4800 m³/h |
| Total Equipment Weight | 9,300 Kg |
Our equipment is engineered to meet strict international regulatory standards, ensuring seamless integration into your facility's quality management systems.
Complete Validation Documentation (DQ/IQ/OQ/PQ): We provide comprehensive validation protocols to support your regulatory submissions, including Design, Installation, Operational, and Performance Qualifications, alongside complete material traceability certificates for all product-contact components.
GMP-Compliant Sanitary Design: Built strictly to Good Manufacturing Practice (GMP) principles. The equipment features crevice-free stainless steel construction and is fully compatible with CIP/SIP (Clean-in-Place / Sterilize-in-Place) procedures to eliminate contamination risks.
Data Integrity & Traceability: Designed to support FDA 21 CFR Part 11 requirements. Our intelligent PLC systems feature secure multi-level user access, automated electronic audit trails, and real-time batch data recording that can be easily exported or integrated into your SCADA/MES systems.
Company Details
Business Type:
Manufacturer
Year Established:
2013
Total Annual:
5,000,000-10,000,000
Employee Number:
50~200
Ecer Certification：
Verified Supplier
Since opening our doors in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd. has built a solid reputation for providing innovative and reliable solutions to businesses across multiple industries. We offer a comprehensive range of products, from intelligent liquid filling lines to advanced labelin... Since opening our doors in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd. has built a solid reputation for providing innovative and reliable solutions to businesses across multiple industries. We offer a comprehensive range of products, from intelligent liquid filling lines to advanced labelin...
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