Suzhou Lingyao Intelligent Equipment Co., Ltd.
| Payment Terms | D/A,D/P,T/T,Western Union |
| Supply Ability | 3 pcs per 6 months |
| Delivery Time | 180 work days normally |
| Packaging Details | carton, wood carton, pallets |
| Capping Head | Multi |
| Function | vials washing, sterilization, filling, stoppering, capping |
| Machine Name | Sterile Liquid Filling Machine |
| Filling Accuracy | +/-0.5% |
| Vials Material | Glass |
| Filling Volume | 2-30ml |
| Breakage Rate | <0.5% |
| Material | SS316 |
| Max Output Capacity | 6000-26000 BPH |
| Warranty | 1 Years |
| Capping Accuracy | ±0.5% |
| Filling Liquid Type | Oral Liquid Syrups |
| Brand Name | Lingyao |
| Model Number | LYKXGF2-30 |
| Certification | CE, ISO, GMP |
| Place of Origin | China |
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Product Specification
| Payment Terms | D/A,D/P,T/T,Western Union | Supply Ability | 3 pcs per 6 months |
| Delivery Time | 180 work days normally | Packaging Details | carton, wood carton, pallets |
| Capping Head | Multi | Function | vials washing, sterilization, filling, stoppering, capping |
| Machine Name | Sterile Liquid Filling Machine | Filling Accuracy | +/-0.5% |
| Vials Material | Glass | Filling Volume | 2-30ml |
| Breakage Rate | <0.5% | Material | SS316 |
| Max Output Capacity | 6000-26000 BPH | Warranty | 1 Years |
| Capping Accuracy | ±0.5% | Filling Liquid Type | Oral Liquid Syrups |
| Brand Name | Lingyao | Model Number | LYKXGF2-30 |
| Certification | CE, ISO, GMP | Place of Origin | China |
| High Light | Industrial Steriline vial washing machine ，Vertical vial washing machine ，Ultrasonic steriline vial washing machine | ||
Unified Turnkey Automation with Continuous Depyrogenation for High-Value Bioactive Liquids
In the high-capacity manufacturing of volatile biological agents and premium liquid nutrients, maintaining an uncompromised aseptic barrier from raw glass to final sealed container is the ultimate milestone of line efficiency. The Lingyao Integrated Aseptic Vial Processing Line is a heavy-duty, 12.6-meter unified automation ecosystem precision-engineered for 2ml to 30ml standard glass vials.
Operating at highly scalable configurations to achieve stable outputs from 6,000 up to 26,000 vials per hour, this continuous production line fully synchronizes ultrasonic deep cleaning, high-temperature thermal depyrogenation, and servo-driven precision fluid filling with automated stoppering. It represents the definitive turnkey solution for modern facilities seeking maximum volumetric accuracy and absolute cGMP compliance for sensitive Life sciences formulations.
When high-value fluid matrices or Bioactive liquids are processed using fragmented, standalone machinery, factories expose themselves to critical operational vulnerabilities:
Microbial Exposure Interventions: Manually transferring unwashed or open vials between independent washing, sterilizing, and filling stations instantly breaks the sterile boundary, introducing airborne particulates and violating international cleanroom compliance.
Volumetric Drifting and Product Loss: Legacy pumping systems frequently experience mechanical drift when processing fluids under varying viscosity scales. A loose volumetric tolerance leads to severe material giveaway, eroding profit margins when packaging high-cost wellness preparations.
The Lingyao engineering platform completely eliminates these processing vulnerabilities by linking all primary packaging phases within a single, continuous mechanical chain. Governed by a centralized Premium European PLC architecture, the vials progress through three uninterrupted execution zones:
Zone 1: Advanced Cleaning & Thermal Sterilization: Vials undergo intensive ultrasonic deep washing (40kHz) before advancing directly into the integrated dry-heat tunnel oven. Operating at 300°C to 350°C, the tunnel ensures continuous thermal depyrogenation and heat-source removal, achieving a rigorous Sterility Assurance Level (SAL ≤ 10⁻⁶).
Zone 2: Precision Dosing & Nitrogen Protection: The sterilized vials transition smoothly into the ISO Class 5 laminar airflow filling core. Driven by advanced servo mechanisms, the diving nozzles dispense the liquid with an exact volumetric accuracy of ≤ ±0.5%. An automated nitrogen-purging manifold displaces ambient oxygen within the vial neck, safeguarding oxygen-sensitive formulations against degradation.
Zone 3: High-Torque Stoppering & Capping: The filled vials are instantly stabilized for automated stoppering and aluminum-plastic crimping. Backed by real-time sensor interlocks ("No Bottle, No Fill; No Bottle, No Cap"), the system achieves a flawless capping and sealing pass rate of ≥ 99.5%, safely isolating and ejecting any imperfect units without disrupting the main line velocity.
| System Component & Parameter | Model: LY-Aseptic 12K | Model: LY-Aseptic 18K | Model: LY-Aseptic 26K |
| Integrated Machine Sub-Units | LYQCL80 + LYASMR620/48 + LYKGF8 | LYQCL1000 + LYASMR620/48 + LYKGF10 | LYQCL120 + LYASMR620/55 + LYKGF12 |
| Production Output Capacity | 6,000 - 12,000 vials/hour | 6,000 - 18,000 vials/hour | 6,000 - 26,000 vials/hour |
| Adaptive Vial Specification | 2 - 30ml National Standard Glass / Polymer Vials | 2 - 30ml National Standard Glass / Polymer Vials | 2 - 30ml National Standard Glass / Polymer Vials |
| Volumetric Dosing Accuracy | ≤ ±0.5% Deviation | ≤ ±0.5% Deviation | ≤ ±0.5% Deviation |
| Sealing & Capping Pass Rate | ≥ 99.5% | ≥ 99.5% | ≥ 99.5% |
| Depyrogenation Tunnel Temp | 300°C - 350°C (Dry Heat) | 300°C - 350°C (Dry Heat) | 300°C - 350°C (Dry Heat) |
| Clean Compressed Air Required | 0.3 - 0.6 MPa / 35-80 m³/h | 0.3 - 0.6 MPa / 35-80 m³/h | 0.3 - 0.6 MPa / 35-80 m³/h |
| Total Power Consumption | Approx. 90 KW | Approx. 93 KW | Approx. 110 KW (380V, 50Hz) |
| Total Mechanical Weight | Approx. 9,300 Kg | Approx. 9,300 Kg | Approx. 9,500 Kg |
| Overall Line Dimensions | 12600 x 2260 x 2445 mm | 12600 x 2260 x 2445 mm | 13200 x 2260 x 2445 mm (L x W x H) |
Advanced Life Sciences: Complete enclosed processing for highly sensitive, temperature-controlled Bioactive liquids requiring strict SAL ≤ 10⁻⁶ aseptic handling and head-space nitrogen blanketing.
Liquid Wellness Preparations: Continuous high-speed packaging for premium nutritional liquids, micro-dose supplement serums, and botanical extracts.
Targeted Clinical Formulations: Precision batch manufacturing for clinical trial lots and multi-format diagnostic reagents requiring full electronic batch traceability.
Successfully deploying a heavy-duty, 110KW integrated processing line requires an international manufacturing partner with absolute technical rigor. Engineered through our advanced TachoCraft Thailand manufacturing base, Lingyao equipment incorporates premium components designed to deliver stable uptime under challenging tropical or high-ambient temperature facility environments.
Company Details
Business Type:
Manufacturer
Year Established:
2013
Total Annual:
5,000,000-10,000,000
Employee Number:
50~200
Ecer Certification：
Verified Supplier
Since opening our doors in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd. has built a solid reputation for providing innovative and reliable solutions to businesses across multiple industries. We offer a comprehensive range of products, from intelligent liquid filling lines to advanced labelin... Since opening our doors in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd. has built a solid reputation for providing innovative and reliable solutions to businesses across multiple industries. We offer a comprehensive range of products, from intelligent liquid filling lines to advanced labelin...
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