China factories

Chat Now Send Email
China factory - Suzhou Lingyao Intelligent Equipment Co., Ltd.

Suzhou Lingyao Intelligent Equipment Co., Ltd.

  • China ,Jiangsu
  • Verified Supplier
  1. Home
  2. Products
  3. About Us
  4. Contact Us

Leave a Message

we will call you back quickly!

Submit Requirement
China Automatic Gel Filling and Capping Machine Servo-Driven Ceramic Precision with
China Automatic Gel Filling and Capping Machine Servo-Driven Ceramic Precision with

  1. China Automatic Gel Filling and Capping Machine Servo-Driven Ceramic Precision with
  2. China Automatic Gel Filling and Capping Machine Servo-Driven Ceramic Precision with
  3. China Automatic Gel Filling and Capping Machine Servo-Driven Ceramic Precision with
  4. China Automatic Gel Filling and Capping Machine Servo-Driven Ceramic Precision with

Automatic Gel Filling and Capping Machine Servo-Driven Ceramic Precision with

  1. MOQ: 1 unit
  2. Price: 5,000-50,000 USD/unit
  3. Get Latest Price
Packaging Details Export Standard
Delivery Time 60-120 days
Payment Terms T/T
Supply Ability 5-20 units per month
Machine Name Cartridge Filling And Capping Machine
Function Cartridges Filling/Plugging/Sealing
Filling Volume 1-10g
Filling Liquid Type Gel Solutions
Max Output Capacity 80-120 pcs/min
Material Compatibility SS316
Tube Material Plastic
Filling Accuracy +/-0.5%
Breakage Rate <0.5%
After-sales Service & Technical Support 1-2 years guarantee maintenance, free spare parts available, and trouble assistance to minimize downtime
Brand Name Lingyao
Model Number LYGF4
Place of Origin China(Thailand available)
Certification CE, ISO, GMP

View Detail Information

Inquiry by Email Get Latest Price
Chat online Now Ask for best deal
  1. Product Details
  2. Company Details

Product Specification

Packaging Details Export Standard Delivery Time 60-120 days
Payment Terms T/T Supply Ability 5-20 units per month
Machine Name Cartridge Filling And Capping Machine Function Cartridges Filling/Plugging/Sealing
Filling Volume 1-10g Filling Liquid Type Gel Solutions
Max Output Capacity 80-120 pcs/min Material Compatibility SS316
Tube Material Plastic Filling Accuracy +/-0.5%
Breakage Rate <0.5% After-sales Service & Technical Support 1-2 years guarantee maintenance, free spare parts available, and trouble assistance to minimize downtime
Brand Name Lingyao Model Number LYGF4
Place of Origin China(Thailand available) Certification CE, ISO, GMP
High Light 120Pcs Filling Capacity Capping MachineMedical Gel Tubes Filling Capping MachineGMP Standard Cartridge Filling Capping Machine

Automatic Gel Filling and Capping Machine

Servo-Driven Ceramic Precision with Integrated Foam Recycling Technology

Product Overview

When packaging high-value, high-viscosity gels and premium creams, material waste and dosing inconsistencies directly erode your profitability. The Lingyao Automatic Gel Filling and Capping Machine is a heavy-duty, high-efficiency automation platform engineered specifically for dense Healthcare solutions and advanced cosmeceuticals.

Operating at a robust capacity of 80 to 120 pieces per minute, this integrated system combines the absolute precision of industrial ceramic pumps with our proprietary Foam Recycling Function. It delivers a flawless, bubble-free fill and a >99% capping success rate, ensuring your premium products are packaged securely, efficiently, and with zero material waste.

The Cause: Gel Aeration and Ceramic vs. Steel Friction

Standard liquid fillers struggle immensely with dense gels. The primary issue is aeration. High-viscosity formulations often trap air when pumped at high speeds, resulting in foaming and overflow at the bottle neck. This not only causes messy, defective seals but also wastes thousands of dollars in premium raw ingredients.

Furthermore, traditional stainless steel piston pumps experience microscopic wear when processing abrasive or highly dense cosmetic creams. Over time, this friction alters the pump's internal volume, causing the filling accuracy to drift unacceptably and forcing frequent, expensive maintenance shutdowns.

The Solution: Ceramic Durability and Foam Recovery

The Lingyao engineering team resolved these specific viscosity challenges through two core innovations. First, the entire dosing pathway is powered by wear-resistant Ceramic Pumps driven by advanced servo motors. Ceramic is chemically inert and retains its microscopic shape under extreme pressure, guaranteeing a lifetime volumetric accuracy of ≤ ±0.5% without degrading your Bioactive liquids.

Second, the machine features an active Foam Recycling Function. Instead of allowing aerated gel to overflow and be discarded, a specialized recovery manifold captures the excess foam, allows it to settle, and cleanly recirculates it back into the closed-loop system. This innovation effectively reduces high-value material waste to absolute zero.

Specifications

Specification Technical Parameters
Target Formulations High-Viscosity Gels, Creams, Premium Lotions
Production Capacity 80 - 120 Pcs / Minute
Volumetric Accuracy ≤ ±0.5%
Pump Technology Precision Ceramic Pump (Servo-Controlled)
Core Innovation Integrated Foam Recycling Function
Capping Pass Rate > 99%
Control System Premium European PLC architecture with Touchscreen
Air Pressure Requirement 0.5 - 0.8 MPa
Total Power Supply 5 KW (380V, 50Hz)
Machine Weight Approx. 500 Kg

Application Scenarios

  • Advanced Cosmeceuticals: Precision dosing for premium eye gels, thick anti-aging creams, and highly concentrated skincare lotions.

  • Specialized Healthcare Solutions: Zero-waste packaging for topical protective gels, dental applications, and specialized barrier ointments.

  • Premium Personal Care: High-speed filling and secure capping for dense hair styling gels and therapeutic body creams.

Global Deployment and Lifecycle Support

Transitioning to advanced automation requires a reliable integration partner. Manufactured with global standards (originating from our robust TachoCraft Thailand manufacturing base), this equipment is built for heavy-duty international deployment.

We provide comprehensive Accompanying Production Services to guarantee your success. From full IQ/OQ/PQ validation dossiers—which drastically expedite critical SABER/SASO customs clearances in the Middle East and regulatory audits across Africa—to on-site commissioning and operator training, we ensure your line achieves maximum Overall Equipment Effectiveness (OEE) from the very first batch.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2013

  • Total Annual:

    5,000,000-10,000,000

  • Employee Number:

    50~200

  • Ecer Certification:

    Verified Supplier

Since opening our doors in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd. has built a solid reputation for providing innovative and reliable solutions to businesses across multiple industries. We offer a comprehensive range of products, from intelligent liquid filling lines to advanced labelin... Since opening our doors in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd. has built a solid reputation for providing innovative and reliable solutions to businesses across multiple industries. We offer a comprehensive range of products, from intelligent liquid filling lines to advanced labelin...

+ Read More

Get in touch with us

  • Reach Us
  • Suzhou Lingyao Intelligent Equipment Co., Ltd.
  • No. 115 Zhujia road, Lujia town,Kunshan,Jiangsu Province
  • https://www.lingyao-healthcare.com/

Leave a Message, we will call you back quickly!

Email

Check your email

Phone Number

Check your phone number

Requirement Details

Your message must be between 20-3,000 characters!

Submit Requirement