Suzhou Lingyao Intelligent Equipment Co., Ltd.
| Function | Vials Washing, Sterilization, Filling, Plugging, Capping |
| Output Capacity | 6000-16000 BPH |
| Capping Head | Multi |
| Filling Accuracy | +/-1% |
| Vials Material | Plastic, HDPE |
| Filling Volume | 250-1000ml |
| Machine Name | Aseptic Vial Filling Machine |
| Breakage Rate | <0.5% |
| Payment Terms | T/T,Western Union, |
| Supply Ability | 5 pcs per Month |
| Delivery Time | 30-180 work days normally |
| Packaging Details | carton, wood carton, pallets |
| Filling Liquid Type | Electrolyte solution |
| LAF | Available |
| Brand Name | Lingyao |
| Model Number | LYGZXX |
| Certification | CE, ISO, GMP |
| Place of Origin | China(Thailand available soon) |
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Product Specification
| Function | Vials Washing, Sterilization, Filling, Plugging, Capping | Output Capacity | 6000-16000 BPH |
| Capping Head | Multi | Filling Accuracy | +/-1% |
| Vials Material | Plastic, HDPE | Filling Volume | 250-1000ml |
| Machine Name | Aseptic Vial Filling Machine | Breakage Rate | <0.5% |
| Payment Terms | T/T,Western Union, | Supply Ability | 5 pcs per Month |
| Delivery Time | 30-180 work days normally | Packaging Details | carton, wood carton, pallets |
| Filling Liquid Type | Electrolyte solution | LAF | Available |
| Brand Name | Lingyao | Model Number | LYGZXX |
| Certification | CE, ISO, GMP | Place of Origin | China(Thailand available soon) |
| High Light | OEM/ODM antiseptic filling line ，Sterile plants antiseptic filling line ，capping antiseptic filling line | ||
Engineered for high-value sterile manufacturing, this aseptic vial filling machine provides a closed-system, fully automated solution for processing large-volume vaccines, biologics, and specialized injectable therapies. Designed to strictly adhere to FDA, EMA, and the latest Annex 1 guidelines, the equipment minimizes human intervention through robotic handling to ensure absolute product integrity and contamination control.
Aseptic Robotic Handling: Utilizes advanced automated handling within a closed-system architecture to drastically reduce operator-intervention contamination risks.
Precision Microdosing: Achieves highly accurate fills with a volumetric tolerance of ± 0.5% for large capacities ranging from 250ml to 1000ml, making it highly suitable for high-value formulations such as mRNA vaccines and CAR-T cell therapies.
Flexible Format Adaptability: Features a rapid quick-change tooling system that allows operators to seamlessly transition between different vial dimensions with minimal downtime.
Energy & Environmental Efficiency: Incorporates intelligent power management protocols to reduce operational utility costs, operating with a system leakage rate of ≤ 0.01%.
Specialized Manufacturing Adaptations: Configured with enhanced heat dissipation mechanisms and utilizes halal-certified lubricants to meet diverse global manufacturing requirements.
AI-Driven Predictive Maintenance (Optional): Can be integrated with advanced AI predictive maintenance software to monitor mechanical wear in real-time, extending equipment lifespan and reducing unplanned downtime by up to 30%.
| Specification | Details |
| Operation Mode | Fully Automatic Aseptic Processing |
| Fill Volume Range | 250ml – 1000ml |
| Standard Production Capacity | 20 – 80 Vials / Minute (System architecture scalable up to 400 VPM for smaller vial formats) |
| Filling Nozzles | 4 to 12 Nozzles |
| Capping Handles | 1 to 10 Units |
| Dispensing Method | Stainless Steel Piston Pump or Peristaltic Pump |
| Capping Pass Rate | > 99% |
| Clarity / Visual Pass Rate | > 99% |
| Air Consumption & Pressure | 0.3 – 0.6 Mpa / 10 – 20 cbm/h |
| Total Power Requirements | Approx. 3.5 KW, 380V, 50Hz |
| Machine Dimensions (L x W x H) | 3000mm x 900mm x 1750mm |
| Equipment Weight | 800 Kg |
As a source manufacturer, Lingyao Healthcare provides comprehensive, end-to-end engineering and production support for sterile facilities:
Site Installation, Commissioning, and Site Acceptance Testing (SAT)
Comprehensive Operator and Maintenance Training
24/7 Rapid Service Response and Remote Diagnostics
Accompanying Production Services during initial batch runs
Preventative Maintenance and Annual Maintenance Contracts (AMC)
Our equipment is engineered to meet strict international regulatory standards, ensuring seamless integration into your facility's quality management systems.
Complete Validation Documentation (DQ/IQ/OQ/PQ): We provide comprehensive validation protocols to support your regulatory submissions, including Design, Installation, Operational, and Performance Qualifications, alongside complete material traceability certificates for all product-contact components.
GMP-Compliant Sanitary Design: Built strictly to Good Manufacturing Practice (GMP) and Annex 1 principles. The equipment features crevice-free SUS 316L construction and is fully compatible with CIP/SIP (Clean-in-Place / Sterilize-in-Place) procedures to eliminate contamination risks.
Data Integrity & Traceability: Designed to support FDA 21 CFR Part 11 requirements. Our intelligent PLC systems feature secure multi-level user access, automated electronic audit trails, and real-time batch data recording that can be easily exported or integrated into your SCADA/MES systems.
Company Details
Business Type:
Manufacturer
Year Established:
2013
Total Annual:
5,000,000-10,000,000
Employee Number:
50~200
Ecer Certification：
Verified Supplier
Since opening our doors in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd. has built a solid reputation for providing innovative and reliable solutions to businesses across multiple industries. We offer a comprehensive range of products, from intelligent liquid filling lines to advanced labelin... Since opening our doors in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd. has built a solid reputation for providing innovative and reliable solutions to businesses across multiple industries. We offer a comprehensive range of products, from intelligent liquid filling lines to advanced labelin...
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