Liquid Vial Filling Machine For 2-20ml Glass Bottles With Automatic Features And

Product Specification

Liquid Vial Filling Machine For 2-20ml Glass Bottles With Automatic Features And Source Manufacturer Advantages

Engineered specifically for sterile manufacturing environments, this fully automatic liquid vial filling machine is optimized for processing glass vials ranging from 2ml to 20ml. Designed to meet the stringent demands of the pharmaceutical and healthcare sectors, the equipment provides precise automated dosing, capping, and stoppering while adhering to cGMP and ISO 13485 standards.

Core System Features

• Precision Dispensing Mechanisms: Employs multiple filling technologies, including mechanical piston pumps for high accuracy and gentle peristaltic pumps for shear-sensitive formulations. Servo motor integration allows for real-time adjustments to filling parameters, ensuring strict consistency across batches.

• Intelligent Automation & Safety: Features a synchronized "No Vial - No Filling," "No Stoppering - No Filling," and "No Capping - No Filling" sensor protocol to eliminate product waste and operational desynchronization.

• Advanced Control System: Operated via a PLC touchscreen interface that provides real-time monitoring of filling volumes, production speeds, and system diagnostics, complete with automated alarms for operational anomalies.

• Rapid Modular Changeover: Designed with a modular architecture that enables operators to switch between different vial dimensions or liquid formulations in under 30 minutes, minimizing production downtime.

• Dosing Stability: Integrates non-return valve syringes and eccentric pre-gassing and post-gassing systems to eliminate volume variation and ensure reliable dosing.

Material Construction & Cleanroom Compatibility

• Pharmaceutical-Grade Stainless Steel: All wetted components in direct contact with the product are machined from AISI SS 316L stainless steel to facilitate rigorous sterilization. The structural framework is constructed from AISI SS 304.

• Sanitary Architecture: The machine is engineered to eliminate dead legs and difficult-to-clean areas, featuring a redesigned unscrambler system to drastically reduce the risk of cross-contamination.

Optional Modular Configurations

To support scalable operations from pilot to mass production scale, the machine can be customized with the following modules:

• Class 100 / Class A Laminar Air Flow (LAF) systems for aseptic environments

• Nitrogen purging capabilities for oxidation-sensitive formulations

• Variable Frequency Drives (VFD) for seamless mechanical speed adjustments

• Integrated liquid storage and stirring tanks

• In-line check weighing and visual inspection modules

Technical Specifications

Regulatory Compliance & Validation Support

Our equipment is engineered to meet strict international regulatory standards, ensuring seamless integration into your facility's quality management systems.

• Complete Validation Documentation (DQ/IQ/OQ/PQ): We provide comprehensive validation protocols to support your regulatory submissions, including Design, Installation, Operational, and Performance Qualifications, alongside complete material traceability certificates for all product-contact components.

• GMP-Compliant Sanitary Design: Built strictly to Good Manufacturing Practice (cGMP) principles. The equipment features crevice-free AISI SS 316L construction and is fully compatible with CIP/SIP (Clean-in-Place / Sterilize-in-Place) procedures to eliminate contamination risks.

• Data Integrity & Traceability: Designed to support FDA 21 CFR Part 11 requirements. Our intelligent PLC systems feature secure multi-level user access, automated electronic audit trails, and real-time batch data recording that can be easily exported or integrated into your SCADA/MES systems.