Suzhou Lingyao Intelligent Equipment Co., Ltd.
| Capacity | 100-300 vials/min |
| Capping Blade Type | Multi Balde |
| Filling Head Qty. | 4-12 heads(Customized based on Capacity) |
| Available Vials Sizes | 1-10ml |
| Stoppers Type | Rubbers |
| Complaince | CE, GMP |
| Applications | Biologics And Cosmeceuticals Liquid Filling and Sealing |
| Caps Type | Alu-Plastic Combination Caps |
| LAF System | ISO Class A(optional) |
| Payment Terms | L/C,D/A,D/P,T/T,Western Union |
| Supply Ability | 10 units per month |
| Delivery Time | 30-120 days |
| Packaging Details | Wooden Case |
| Machine Name | Small Vial Filling Machine |
| Function | Filling and Capping |
| Vials Type | Glass Vials |
| Model Number | LYSVFM |
| Certification | CE, GMP |
| Place of Origin | China |
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Product Specification
| Capacity | 100-300 vials/min | Capping Blade Type | Multi Balde |
| Filling Head Qty. | 4-12 heads(Customized based on Capacity) | Available Vials Sizes | 1-10ml |
| Stoppers Type | Rubbers | Complaince | CE, GMP |
| Applications | Biologics And Cosmeceuticals Liquid Filling and Sealing | Caps Type | Alu-Plastic Combination Caps |
| LAF System | ISO Class A(optional) | Payment Terms | L/C,D/A,D/P,T/T,Western Union |
| Supply Ability | 10 units per month | Delivery Time | 30-120 days |
| Packaging Details | Wooden Case | Machine Name | Small Vial Filling Machine |
| Function | Filling and Capping | Vials Type | Glass Vials |
| Model Number | LYSVFM | Certification | CE, GMP |
| Place of Origin | China | ||
| High Light | small vial filling machine for bioactive liquids ，high-accuracy vial filling machine for cosmeceuticals ，automated vial filling machine for 1-10ml formulations | ||
High-Accuracy Automation for 1-10ml High-Value Healthcare Formulations
Engineered for Precision in High-Value Sterile and Aesthetic Formulations
In the rapidly advancing fields of medical aesthetics and life sciences, packaging precision directly impacts product efficacy and profitability. The Lingyao Small Vial Filling Machine is specifically engineered for high-value, small-volume liquids ranging from 1ml to 10ml.
This advanced platform combines ultra-precise volumetric dosing with rapid modular changeovers. It is the definitive solution for facilities producing premium bioactive liquids, ensuring every single vial meets strict international healthcare and safety standards.
Processing premium aesthetic serums or sensitive life sciences formulations presents unique manufacturing hurdles. Conventional filling equipment often struggles with an accuracy margin of ±1.5%, which leads to catastrophic financial losses when handling extremely expensive active ingredients like exosomes or peptides.
Furthermore, sensitive compounds are prone to rapid oxidation when exposed to ambient air during the filling process. Additionally, facilities running small-batch productions suffer from excessive downtime when equipment requires hours for format changeovers.
The Lingyao small vial filler systematically resolves these industry bottlenecks through intelligent engineering. By utilizing advanced ceramic piston pumps, the system achieves a remarkable ≤ ±0.5% volumetric accuracy, effectively eliminating costly product overfill.
To protect oxidation-sensitive liquids, the machine features an optional automated nitrogen purge module that displaces oxygen prior to sealing. Finally, the tool-less modular design allows operators to complete full format changeovers (e.g., from 2ml to 10ml vials) in under 15 minutes, maximizing operational uptime.
| Parameter | Specification | Competitive Edge |
| Filling Range | 1ml - 10ml | Broadest range for niche applications |
| Volumetric Accuracy | ≤ ±0.5% | Best-in-class for high-value bioactive liquids |
| Production Speed | 100 - 300 vials/min (Adjustable) | Optimized for variable liquid viscosities |
| Material Contact Parts | 316L Stainless Steel & PTFE | USP Class VI certified components |
| Format Changeover Time | ≤ 15 Minutes | 50% faster than conventional legacy systems |
| Control System | Premium European PLC Architecture | Seamless integration with 21 CFR Part 11 |
| Cleanroom Compliance | ISO 14644-1 Class 5 Integration | Built-in environmental monitoring ports |
Medical Aesthetics: High-viscosity hyaluronic acid fillers, exosome therapies, and premium anti-aging stem cell serums.
Life Sciences Innovations: Precision handling of viral vectors, specialized proteins, and sensitive biological suspensions.
Clinical Diagnostics: Rapid and sterile packaging of RT-PCR reagents and specialized IVD (In Vitro Diagnostic) test kits.
The machine operates on a continuous, highly synchronized motion principle. Empty vials enter the ISO 5-grade laminar airflow zone and are secured by precision star wheels.
The servo-driven ceramic piston pumps then deliver the exact liquid volume. A patented anti-drip nozzle design instantly cuts off the fluid flow, preventing any drops from contaminating the vial neck. If configured, the nitrogen blanketing system injects an inert gas shield immediately before the stoppering and capping process.
Selecting the optimal setup depends heavily on your fluid characteristics and batch frequency.
For Low-Viscosity Diagnostics: Standard ceramic pumps are sufficient for water-like IVD reagents, focusing purely on high-speed throughput.
For High-Viscosity Aesthetics: If you are processing thick hyaluronic acid or dense cosmetic gels, specify our heavy-duty servo drives to ensure smooth, continuous extrusion without mechanical strain.
For High-Mix Operations: If your facility produces multiple small batches daily, prioritize the tool-less quick-changeover modules to maximize your daily Return on Investment (ROI).
Q1: Can this machine handle highly viscous medical aesthetic serums? A: Yes. The system is equipped with robust ceramic piston pumps and advanced servo motors specifically designed to handle challenging viscosities without damaging the molecular structure of the liquids.
Q2: Does the control system comply with electronic record requirements? A: Absolutely. The Premium European PLC architecture includes a full validation package for FDA 21 CFR Part 11 compliance, generating unalterable electronic batch records and comprehensive audit trails.
Q3: What kind of after-sales support is available? A: Lingyao provides comprehensive pre-validated IQ/OQ/PQ documentation to accelerate your facility's regulatory approvals. Furthermore, we offer 24/7 remote diagnostics via the Lingyao SmartCare® platform, ensuring rapid response times globally.
Company Details
Business Type:
Manufacturer
Year Established:
2013
Total Annual:
5,000,000-10,000,000
Employee Number:
50~200
Ecer Certification：
Verified Supplier
Since opening our doors in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd. has built a solid reputation for providing innovative and reliable solutions to businesses across multiple industries. We offer a comprehensive range of products, from intelligent liquid filling lines to advanced labelin... Since opening our doors in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd. has built a solid reputation for providing innovative and reliable solutions to businesses across multiple industries. We offer a comprehensive range of products, from intelligent liquid filling lines to advanced labelin...
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