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Suzhou Lingyao Intelligent Equipment Co., Ltd.

  • China ,Jiangsu
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China Automatic Vial Filling Line For 2-30ml Glass Bottles With Nitrogen-Filled
China Automatic Vial Filling Line For 2-30ml Glass Bottles With Nitrogen-Filled

  1. China Automatic Vial Filling Line For 2-30ml Glass Bottles With Nitrogen-Filled
  2. China Automatic Vial Filling Line For 2-30ml Glass Bottles With Nitrogen-Filled
  3. China Automatic Vial Filling Line For 2-30ml Glass Bottles With Nitrogen-Filled
  4. China Automatic Vial Filling Line For 2-30ml Glass Bottles With Nitrogen-Filled
  5. China Automatic Vial Filling Line For 2-30ml Glass Bottles With Nitrogen-Filled
  6. China Automatic Vial Filling Line For 2-30ml Glass Bottles With Nitrogen-Filled

Automatic Vial Filling Line For 2-30ml Glass Bottles With Nitrogen-Filled

  1. MOQ: 1 unit
  2. Price: 5,000-50,000 USD/unit
  3. Get Latest Price
Payment Terms T/T
Supply Ability 5-20 units per month
Delivery Time 60-120 days
Packaging Details Export Standard
Machine Name Vial Filling Line
Function Filling/Plugging/Capping
Filling Volume 2-30ml
Filling Liquid Type Injection liquid Solutions,Recombinant Proteins
Max Output Capacity 26000BPH
Complaince CE, cGMP
Material Compatibility SS316
Vials Material Glass
Filling Accuracy +/-0.5%
Breakage Rate <0.5%
After-sales Service & Technical Support 2 years guarantee maintenance, free spare parts available, and trouble assistance to minimize downtime
LAF System Class A 100(Optional)
Brand Name Lingyao
Certification CE, ISO, GMP
Place of Origin China(Thailand available)

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms T/T Supply Ability 5-20 units per month
Delivery Time 60-120 days Packaging Details Export Standard
Machine Name Vial Filling Line Function Filling/Plugging/Capping
Filling Volume 2-30ml Filling Liquid Type Injection liquid Solutions,Recombinant Proteins
Max Output Capacity 26000BPH Complaince CE, cGMP
Material Compatibility SS316 Vials Material Glass
Filling Accuracy +/-0.5% Breakage Rate <0.5%
After-sales Service & Technical Support 2 years guarantee maintenance, free spare parts available, and trouble assistance to minimize downtime LAF System Class A 100(Optional)
Brand Name Lingyao Certification CE, ISO, GMP
Place of Origin China(Thailand available)
High Light Vial Filling Line ManufacturerAutomatic Vial Filling MachineSterile Vial Filling Machine

Integrated Aseptic Vial Processing Line (2-30ml)

High-Speed, Oxygen-Free Automation for Sensitive Life Sciences Formulations

Product Overview

Packaging high-value recombinant proteins and sensitive bioactive liquids requires more than just speed; it requires an unbroken chain of sterility and molecular stability. The Lingyao Integrated Aseptic Vial Processing Line is a 12.6-meter unified ecosystem engineered for 2ml to 30ml glass vials.

By integrating ultrasonic washing, 350°C depyrogenation, and precision dosing with multi-stage nitrogen blanketing, this system achieves an output of 6,000 to 26,000 BPH. It is the definitive solution for global facilities requiring absolute zero-contamination and protection against oxidative degradation.

The Cause: Oxidative Stress and Microbial Risk in Bioactive Packaging

Recombinant proteins are notoriously fragile. Exposure to even trace amounts of oxygen during the filling process can trigger protein aggregation or oxidation, rendering the batch ineffective. Furthermore, standard standalone machines require manual vial transfer, which introduces microscopic air turbulence and breaks the ISO Class 5 sterile boundary.

The Solution: Continuous Aseptic Linkage and Multi-Point Nitrogen Purging

The Lingyao engineering team resolved these stability challenges through a Full Linkage Architecture. Vials transition directly from the sterilization tunnel into an enclosed, nitrogen-enriched filling zone.

To eliminate oxidation, the system implements Three-Stage Nitrogen Purging:

  1. Pre-filling: Displaces oxygen from the empty vial.

  2. During-filling: Maintains an inert environment around the tracking nozzles.

  3. Post-filling: Ensures the head-space is 100% nitrogen-filled before the final hermetic seal.

Handling is managed by low-shear peristaltic or ceramic pumps, ensuring a volumetric accuracy of ≤ ±0.5% while preserving the delicate molecular structure of your formulations.

Technical Specifications

Specification Technical Parameters (Integrated Line)
Applicable Range 2ml - 30ml Glass Vials
Production Capacity 6,000 - 26,000 BPH
Volumetric Accuracy ≤ ±0.5% (Servo-driven precision)
Aseptic Integrity ISO Class 5 / Class 100 Standards
Residual Oxygen Level Customizable to < 1.0% (via N2 Purging)
Total Line Length 12,600 mm
Total Power Supply 95 KW (380V, 50Hz)
Certifications GMP, ISO 13485, CE

How to Choose the Right Configuration

To maximize your facility's ROI, consider these factors:

  • For Heat-Sensitive Formulations: Ensure the configuration includes our Jacketed Cooling Hopper to maintain 2-8°C fluid temperature throughout the 26,000 BPH run.

  • For High-Viscosity Proteins: Request our Ceramic Piston Pump upgrade for consistent flow without cavitation.

  • For Global Deployment: Leveraging our TachoCraft Thailand manufacturing base, we provide pre-validated systems with full IQ/OQ/PQ dossiers to expedite SASO/SABER clearances in the Middle East and regulatory audits across Africa.

Company Details

Bronze Gleitlager

,

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 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2013

  • Total Annual:

    5,000,000-10,000,000

  • Employee Number:

    50~200

  • Ecer Certification:

    Verified Supplier

Since opening our doors in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd. has built a solid reputation for providing innovative and reliable solutions to businesses across multiple industries. We offer a comprehensive range of products, from intelligent liquid filling lines to advanced labelin... Since opening our doors in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd. has built a solid reputation for providing innovative and reliable solutions to businesses across multiple industries. We offer a comprehensive range of products, from intelligent liquid filling lines to advanced labelin...

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Get in touch with us

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  • Suzhou Lingyao Intelligent Equipment Co., Ltd.
  • No. 115 Zhujia road, Lujia town,Kunshan,Jiangsu Province
  • https://www.lingyao-healthcare.com/

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