| Payment Terms | T/T |
| Supply Ability | 5-20 units per month |
| Delivery Time | 60-120 days |
| Packaging Details | Export Standard |
| Machine Name | Vial Filling Line |
| Function | Filling/Plugging/Capping |
| Filling Volume | 2-30ml |
| Filling Liquid Type | Injection liquid Solutions,Recombinant Proteins |
| Max Output Capacity | 26000BPH |
| Complaince | CE, cGMP |
| Material Compatibility | SS316 |
| Vials Material | Glass |
| Filling Accuracy | +/-0.5% |
| Breakage Rate | <0.5% |
| After-sales Service & Technical Support | 2 years guarantee maintenance, free spare parts available, and trouble assistance to minimize downtime |
| LAF System | Class A 100(Optional) |
| Brand Name | Lingyao |
| Certification | CE, ISO, GMP |
| Place of Origin | China(Thailand available) |
View Detail Information
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Product Specification
| Payment Terms | T/T | Supply Ability | 5-20 units per month |
| Delivery Time | 60-120 days | Packaging Details | Export Standard |
| Machine Name | Vial Filling Line | Function | Filling/Plugging/Capping |
| Filling Volume | 2-30ml | Filling Liquid Type | Injection liquid Solutions,Recombinant Proteins |
| Max Output Capacity | 26000BPH | Complaince | CE, cGMP |
| Material Compatibility | SS316 | Vials Material | Glass |
| Filling Accuracy | +/-0.5% | Breakage Rate | <0.5% |
| After-sales Service & Technical Support | 2 years guarantee maintenance, free spare parts available, and trouble assistance to minimize downtime | LAF System | Class A 100(Optional) |
| Brand Name | Lingyao | Certification | CE, ISO, GMP |
| Place of Origin | China(Thailand available) | ||
| High Light | Vial Filling Line Manufacturer ,Automatic Vial Filling Machine ,Sterile Vial Filling Machine | ||
High-Speed, Oxygen-Free Automation for Sensitive Life Sciences Formulations
Packaging high-value recombinant proteins and sensitive bioactive liquids requires more than just speed; it requires an unbroken chain of sterility and molecular stability. The Lingyao Integrated Aseptic Vial Processing Line is a 12.6-meter unified ecosystem engineered for 2ml to 30ml glass vials.
By integrating ultrasonic washing, 350°C depyrogenation, and precision dosing with multi-stage nitrogen blanketing, this system achieves an output of 6,000 to 26,000 BPH. It is the definitive solution for global facilities requiring absolute zero-contamination and protection against oxidative degradation.
Recombinant proteins are notoriously fragile. Exposure to even trace amounts of oxygen during the filling process can trigger protein aggregation or oxidation, rendering the batch ineffective. Furthermore, standard standalone machines require manual vial transfer, which introduces microscopic air turbulence and breaks the ISO Class 5 sterile boundary.
The Lingyao engineering team resolved these stability challenges through a Full Linkage Architecture. Vials transition directly from the sterilization tunnel into an enclosed, nitrogen-enriched filling zone.
To eliminate oxidation, the system implements Three-Stage Nitrogen Purging:
Pre-filling: Displaces oxygen from the empty vial.
During-filling: Maintains an inert environment around the tracking nozzles.
Post-filling: Ensures the head-space is 100% nitrogen-filled before the final hermetic seal.
Handling is managed by low-shear peristaltic or ceramic pumps, ensuring a volumetric accuracy of ≤ ±0.5% while preserving the delicate molecular structure of your formulations.
| Specification | Technical Parameters (Integrated Line) |
| Applicable Range | 2ml - 30ml Glass Vials |
| Production Capacity | 6,000 - 26,000 BPH |
| Volumetric Accuracy | ≤ ±0.5% (Servo-driven precision) |
| Aseptic Integrity | ISO Class 5 / Class 100 Standards |
| Residual Oxygen Level | Customizable to < 1.0% (via N2 Purging) |
| Total Line Length | 12,600 mm |
| Total Power Supply | 95 KW (380V, 50Hz) |
| Certifications | GMP, ISO 13485, CE |
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To maximize your facility's ROI, consider these factors:
For Heat-Sensitive Formulations: Ensure the configuration includes our Jacketed Cooling Hopper to maintain 2-8°C fluid temperature throughout the 26,000 BPH run.
For High-Viscosity Proteins: Request our Ceramic Piston Pump upgrade for consistent flow without cavitation.
For Global Deployment: Leveraging our TachoCraft Thailand manufacturing base, we provide pre-validated systems with full IQ/OQ/PQ dossiers to expedite SASO/SABER clearances in the Middle East and regulatory audits across Africa.
Company Details
Business Type:
Manufacturer
Year Established:
2013
Total Annual:
5,000,000-10,000,000
Employee Number:
50~200
Ecer Certification:
Verified Supplier
Since opening our doors in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd. has built a solid reputation for providing innovative and reliable solutions to businesses across multiple industries. We offer a comprehensive range of products, from intelligent liquid filling lines to advanced labelin... Since opening our doors in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd. has built a solid reputation for providing innovative and reliable solutions to businesses across multiple industries. We offer a comprehensive range of products, from intelligent liquid filling lines to advanced labelin...
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