Linke Cable Technology (DongGuan) CO.,LTD

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Insulated Customized Flexible Bus Bar Flat Copper Busbar for Battery with 1200A

China Insulated Customized Flexible Bus Bar Flat Copper Busbar for Battery with 1200A

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Insulated Customized Flexible Bus Bar Flat Copper Busbar for Battery with 1200A

MOQ： 1000m
Price： Negotiable
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Packaging Details	According to requirement
Delivery Time	7-15 days
Payment Terms	Advance 30% deposit and ship after receiving 70% final payment
Supply Ability	100000000
Model NO.	copper bar
Plug Type	IEC 62196-2 (Type 2), SAE J1772 Type 1
Transport Package	Roll
Trademark	LINKE
Origin	China
HS Code	94054090
After-sales Service	1year
Warranty	1year
AMP	1200A
Color	Customized
Customized	Customized
Samples	US$ 1000/PCS 1 PCS(Min.Order) \| Request Sampl
Customization	Available
Core	Multiple
conductor material	copper/Tinned Copper
Conductor Type	Twisted wire
Exterior material	customize：PVC、PE、LSFOH、silicone rubber
insulating materials	customize:PVC、PE 、XLPE、EPR、SIR
specifications	0.1-450mm²
rated voltage	300-600V
rated temperature	-60± 200℃
colour	customize
type	insulated
package	By roll
Currency	US$
Lead Time	7-15days
Place of Origin	Guangdong, China
Brand Name	Linke
Certification	RoHS, TUV, CE, ISO

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Product Details
Company Details

Product Specification


Packaging Details	According to requirement	Delivery Time	7-15 days
Payment Terms	Advance 30% deposit and ship after receiving 70% final payment	Supply Ability	100000000
Model NO.	copper bar	Plug Type	IEC 62196-2 (Type 2), SAE J1772 Type 1
Transport Package	Roll	Trademark	LINKE
Origin	China	HS Code	94054090
After-sales Service	1year	Warranty	1year
AMP	1200A	Color	Customized
Customized	Customized	Samples	US$ 1000/PCS 1 PCS(Min.Order) \| Request Sampl
Customization	Available	Core	Multiple
conductor material	copper/Tinned Copper	Conductor Type	Twisted wire
Exterior material	customize：PVC、PE、LSFOH、silicone rubber	insulating materials	customize:PVC、PE 、XLPE、EPR、SIR
specifications	0.1-450mm²	rated voltage	300-600V
rated temperature	-60± 200℃	colour	customize
type	insulated	package	By roll
Currency	US$	Lead Time	7-15days
Place of Origin	Guangdong, China	Brand Name	Linke
Certification	RoHS, TUV, CE, ISO
High Light	insulated custom flexible bus bar ，battery insulated custom flexible bus bar

Insulated Custom Flexible Bus Bar - Flat Copper Busbar for Battery Applications

Flexible busbars are manufactured by brazing copper foil parts together, utilizing 99.9% pure copper content. This construction provides excellent conductivity with minimal impurities, while laminated copper busbars offer increased current carrying surface area.

Copper Foil Specifications

Thickness range: 0.05mm to 0.3mm. Contact surfaces can be tinned or silvered according to user requirements. Current capacity is calculated based on 1 square knitting belt with effective load current of 4A. Copper conductors with different sectional areas feature varying parameters. Larger areas can be multi-layered or configured as sets.

Material Standards

Standard	Specification
GB	T2 Copper with Min. 99.9%
DIN	E-Cu58 (Number: 2.0065)
EN	Cu-ETP (Number: CW004A)
ISO	Cu-ETP
UNS	C11000
JIS	C1100
BS	C101
Other	Custom materials available upon request

Technical Specifications

Resistance: 0.00001Ω
Conductivity: 57%
Copper Foil Single Layer Thickness: 0.1/0.2/0.3/0.5/1.0mm (suitable thickness advised based on bus bar structure)
Insulation Material: PVC Dipping Coating with excellent performance, suitable for special shaped bus bars, resistant to breakage during repeated bending
Insulation Performance: PE and PVC both perform well, with PVC dipping superior to PE heat shrink tubes
Flame Retardant/Fire Resistance: UL94-V-0 or customized to your requirements
Surface Plating: Nickel, tin, or silver plated options available
Plating Thickness: Normally 3um to 12um or customized
Salt Spray Testing: Nickel withstands 240 hours in neutral environment (silver and tin have lower resistance)
Bending Testing: Withstands 10,000 bends at 15 radian angle without breakage or fracture
Operating Temperature: -45°C to +150°C
Copper Foil Tensile Strength: ≥500N

Leakage Testing Performance

PVC Dipping Sleeves testing results:

3500VDC for 30s at 1.5mm thickness: Leakage 0.025 MA
5000 VAC for 30s to 60s at 1.8mm to 2.0mm thickness: Leakage 0.065 MA

We provide customized solutions based on your specific working voltage requirements.

Temperature Rise Testing

Testing varies based on flexible busbar cross-sectional area. We provide complete temperature rising test reports before delivery upon request.

Ordering Information

Quote Time: 1-3 working days after receiving your inquiry
Sample/Trial Order Delivery: 5-15 working days depending on bus bar structure and manufacturing process

Quality & Environmental Certifications

Quality Management: Auto Industry IATF 16949
Eco-friendly: ROHS, REACH compliant

Conductor Options

Conductor: Flexible Bare annealed copper wire

Insulation: Copper

Jacket Colors: Black, Orange, Red, Yellow, Blue (single & double insulated)

SQ MM sizes (European style): Customizable

AWG sizes (North American style): Customizable

Temperature Range: Customizable

Silicone Insulated Option

Conductor: Flexible Bare annealed copper wire

Insulation: Silicone

Jacket Colors: Black, Orange, Red, Yellow, Blue (single & double insulated)

SQ MM sizes: 4 sq mm to 240 sq mm

AWG sizes: 0AWG-10AWG

Temperature Range: -60°C to 200°C

Manufacturer Profile

Linke Cable Technology Co., Ltd is a leading Chinese cable manufacturer with over 10 years of experience in R&D, production, and marketing of wire and cable products. We specialize in providing custom cable solutions worldwide, including EV charging cables, medical cables, silicone cables, spring cables, braided cables, towlobe cables, UL wires, and automotive cables.

Our engineering-focused approach ensures we develop superior cables that enhance quality and performance for our customers.

Certifications

UL1007, UL1185, UL1672, UL10070, UL10483, UL1015, UL1569, UL10012, UL10269 (Single conductor, thermoplastic insulation)
UL2095, UL2129, UL2468, UL2586, UL2725, UL20233, UL20280, UL20963, UL2103, UL2463, UL2517, UL2587, UL2835, UL20276, UL20549, UL21198, 2104, UL2464, UL2576, UL2661, UL2919, UL20279, UL20886, UL21664
ISO9001 and ISO13485, TS16949
CNR- Appliance Wiring Material

Frequently Asked Questions

Are you a manufacturer or trading company?

We are a professional manufacturer that controls your order from beginning to end. We welcome visits and provide pickup service in Shenzhen.

How can I get a sample to test your quality?

Samples are free for customers. New clients are expected to pay for courier costs.

What's your Minimum Order Quantity?

Normally 100m. However, due to cable weight, we recommend ordering suitable quantities to avoid high freight costs. Sea transportation is the most economical option.

Can I get a discount?

Discounts depend on order quantity. We can offer discounts and cover freight costs for larger orders. Please contact us for details.

Does your company accept OEM production?

Yes, we can print your company name and even customize quality cards to promote your brand.

Company Details

Bronze Gleitlager

Bronze Sleeve Bushings

and

Graphite Plugged Bushings

from Quality China Factory

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Business Type:

Manufacturer 


Year Established:

2004 


Total Annual:

800000-1000000


Employee Number:

100~200 


Ecer Certification：

Verified Supplier 

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Linke Cable Technology (DongGuan) CO.,LTD
No. 1, Yiheng Road, Qinghu Private Park, Qishi Town, Dongguan City, Guangdong Province
https://www.linkecable.com/

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