Multicore Wire Harness Crimping Machine , 25KW Automatic Wire Terminating

Product Specification

Multi core sheath wire harness stripping and lugs crimping machine for high-voltage power lines
 
Technical Parameters

 
 
Our advantages:
Outstanding-speed mass manufacturing capability
Fantastic compatibility
Reliable machine performance
Consumer-friendly HMI
Well-matched with third-party data (which includes MES and SCADA) interface
Flexible platform design
Quick changeover time
Real-time equipment performance and process data
Easy-to-manipulate part number list
Modular layout, including standard housing insertion, crimping, CCD modules
Standardized and modular layout
Exceptional quality control ensured through CCD on all processes
Short changeover time
MES Traceability
 
 

 
Precision transmission and alignment
Professional high-voltage line transmission module, to achieve precise transmission of different specifications
of high-voltage wire.
During transmission, the wire is straightened synchronously to make its transmission smoother and more accurate.
 

 
Automated inkjet printers mark the wires
The marked wires are picked up by a shuttle system and guided in loops to the processing machines.
Continuous data flow and traceability production data can be sent directly to the machine via a network.
The quality data from the production process is saved for each wire harness and traceability is guaranteed
at all times.

 
Cutting Precision
It is based on a capacitive measuring principle, is integrated into the blade holder and can be operated using any
standard stripping blade.
The sensitivity of the monitoring can be configured using setting parameters.
Defective wire ends are detected automatically and rejected.
Cutting length shorter than 600mm, error range 0.5mm+

 
Self-Developed Crimping Head
Pass CPA+ pressure stability test CMK can reach 4.0 or higher, far higher than the industry standard of 1.6 (Providing detailed
data reports )
Higher stability and accuracy
Adjust the height on the touchscreen
The crimping machine head, laser stripping aluminum foil, and Screening Can cutting are addable functions according to
customers need.
The equipment is modular and customizable according to product types.

 
Self-Developed CCD Visual Inspection
CCD Visual Inspection detects the coreless crimping, crimping without stripping, Deep and shallow crimping, core wire splaying and half packing of the insulation layer. The alarm will ring if one of the aforementioned situations appears.
 
Core Wire Online Inspection System
Detect the Copper Wire Inspection Number and Stripping Length Inspection and provide a warning alarm.
 
Self-Developed Online Pressure Inspection
Detect the Terminal Presence, Deep or shallow crimping and Coreless crimping and provide a warning alarm.

 
Magnetic Levitation Linear Motor
Fast handling Speed
High position accuracy
Quiet,long service life, low maintenance cost
High precision

 
Untwisting of the wires
Unwound wires are always twisted. A special
untwisting module removes this twist. The
wires are then 100% straight, which is crucial
for the subsequent fully automatic insertion.

 
Versatile seal insertion
Double-end crimping with the function of double-end housing Insertion.
Simultaneous multiple housing insertio.
The latest generation seal module creates the ideal conditions for the efficient insertion of High voltage wire seals.
 
Efficiency reach 18 sec per single-sided loading.
Drawing force inspection and discharge defective products while selecting keep the qualigy.

 
Special adjustment device for final harness
Automatic wiring harness adjustment device, free hands, one step to complete the finished product