Hunan Chalong Fly Technology Co., Ltd.
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China,Changsha ,Hunan
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Verified Supplier
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- 80V 200Ah LiFePO4 Lithium Forklift Battery with 6000 Cycle Life and IP65
- Product Details
- Company Details
Product Specification
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| Battery Cell |
Grade A |
Anode Materials |
LFP/NCM |
| Size |
550*375*180mm/CUSTOMIZED |
Delivery Time |
7-15 working days |
| Discharge current |
100A |
Application: |
Forklift, Golf carts, Low speed bus, sanitation vehicle etc |
| Nominal Voltage: |
60V |
Cycle life: |
> 6000 (at 80% DoD) |
| Nominal Capacity: |
100ah/Customized |
OEM/ODM |
Accepatable |
| Battery Type |
Lithium |
Packaging Details |
Wooden case and Carton boxes |
| Max continuous discharge current |
200A |
IP GRADE |
IP67 |
| Battery Model |
CLF-R3817 |
Model Number |
CLF-R3817 |
| Place of Origin |
China |
Certification |
CE, ROHS,UN38.3, MSDS |
| Brand Name |
CLF/OEM |
| |
| High Light |
80V 200Ah Lithium Forklift Battery
，6000 Cycle Life LiFePO4 Battery
，IP65 Protection Industrial Lithium Battery
|
Quick Specs Table
| Parameter |
Specification |
| Nominal Voltage |
80V |
| Nominal Capacity |
200Ah |
| Energy Capacity |
16.0 kWh |
| Battery Chemistry |
LiFePO4 (LFP) |
| Cycle Life (@80% DOD) |
≥3,500 cycles |
| Standard Charging Current |
60A |
| Fast Charging Current |
120A (1.5C) |
| Charging Time (Standard) |
3.5 hours |
| Charging Time (Fast) |
1.5 hours |
| Continuous Discharge Current |
200A |
| Peak Discharge Current (30s) |
400A |
| Operating Temperature (Charge) |
0°C to +55°C |
| Operating Temperature (Discharge) |
-20°C to +60°C |
| IP Rating |
IP65 |
| Communication Protocol |
CAN Bus 2.0B, RS485 |
| Weight |
Approx. 185 kg |
| Dimensions (L×W×H) |
800×520×620 mm (Customizable) |
| Installation Type |
Drop-in / Side-extraction compatible |
| Warranty |
5 years / 3,500 cycles |
| Certifications |
UL 1973, CE, UN38.3, IEC 62133 |
Product Description
What Is an 80V 200Ah Lithium Forklift Battery?
An 80V 200Ah lithium iron phosphate (LiFePO4) battery is a compact energy storage system engineered for Class I and Class II electric forklifts operating in warehouses, distribution centers, and light manufacturing facilities. With a 16.0 kWh energy capacity, this unit delivers consistent voltage output across the entire discharge curve, eliminating the performance degradation commonly associated with traditional lead-acid batteries after the first few hours of operation.
How Does This Battery Improve Daily Operations?
This battery supports opportunity charging during breaks and shift changes. Unlike lead-acid batteries that require 8-hour charging cycles and cooldown periods, lithium technology allows operators to plug in for 15–30 minutes and regain significant capacity. This feature is particularly valuable in multi-shift environments where continuous uptime directly impacts throughput metrics.
Key Advantations Over Lead-Acid Systems
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Maintenance-free operation: No watering, equalizing, or acid spill management required
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Space-efficient design: Up to 40% smaller footprint than equivalent lead-acid battery packs
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Consistent power delivery: Full voltage maintained until 5% state of charge
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Built-in battery management system (BMS): Real-time monitoring of cell voltage, temperature, and current
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Opportunity charging compatibility: Partial state of charge (PSOC) operations do not reduce cycle life
Technical Specifications
Complete Technical Specifications
| Category |
Parameter |
Value |
| Electrical |
Nominal Voltage |
80V |
| Electrical |
Nominal Capacity |
200Ah |
| Electrical |
Energy |
16.0 kWh |
| Electrical |
Cell Type |
Prismatic LiFePO4 |
| Electrical |
Configuration |
25S2P |
| Electrical |
Internal Resistance |
≤25 mΩ |
| Electrical |
Self-Discharge Rate |
<3% per month |
| Charging |
Standard Charge Voltage |
87.5V |
| Charging |
Max Charge Voltage |
91.25V |
| Charging |
Standard Charge Current |
60A (0.3C) |
| Charging |
Max Charge Current |
120A (0.6C) |
| Charging |
Charge Temperature Range |
0°C to +55°C |
| Discharging |
Cut-off Voltage |
62.5V |
| Discharging |
Continuous Current |
200A (1.0C) |
| Discharging |
Peak Current (30 sec) |
400A (2.0C) |
| Discharging |
Discharge Temperature |
-20°C to +60°C |
| BMS |
Protection Features |
Overcharge, over-discharge, over-current, short circuit, temperature protection |
| BMS |
Balancing Method |
Active balancing |
| BMS |
Communication |
CAN Bus 2.0B, RS485 |
| Mechanical |
Enclosure Material |
Powder-coated steel |
| Mechanical |
Dimensions (L×W×H) |
800×520×620 mm |
| Mechanical |
Weight |
~185 kg |
| Mechanical |
IP Rating |
IP65 |
| Mechanical |
Terminal Type |
Copper busbar M8 |
| Environmental |
Operating Humidity |
≤95% RH (non-condensing) |
| Environmental |
Altitude |
≤2,000 m |
| Compliance |
Certifications |
UL 1973, CE, UN38.3, IEC 62133, ISO 9001 |
| Compliance |
Warranty |
5 years or 3,500 cycles (whichever comes first) |
Compatibility
Which Forklift Models Are Compatible?
This 80V 200Ah battery is designed as a direct drop-in replacement for standard 80V lead-acid battery compartments in Class I (counterbalanced rider) and Class II (narrow aisle) forklifts. The modular housing accommodates common battery box dimensions from major OEM platforms. Custom adapter brackets are available for non-standard tray configurations.
Compatible Forklift Brands and Series
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Toyota: 7FBEU, 8FBEU series
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Hyster: J1.6-2.0XN, E1.6-2.0XN series
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Yale: ERP030-040VF, MR series
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Linde: E16-E20 series (80V configuration)
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Crown: FC 5200 series
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Jungheinrich: EFG 316-320 series
Certifications
H2: What Safety Standards Does This Battery Meet?
Every battery undergoes third-party testing and carries internationally recognized safety certifications. The built-in BMS meets functional safety requirements for industrial equipment integration.
| Certification |
Scope |
Significance |
| UL 1973 |
North American stationary and motive power safety |
Required for commercial deployment in US and Canada |
| CE |
European Economic Area conformity |
Mandatory for EU market access |
| UN38.3 |
UN transportation testing |
Required for air, sea, and land transport of lithium cells |
| IEC 62133 |
Secondary cell and battery safety |
International standard for portable and industrial lithium batteries |
| ISO 9001 |
Quality management systems |
Ensures consistent manufacturing processes |
Social Proof
H2: What Do Fleet Managers Say?
"After switching our narrow-aisle fleet to lithium, we eliminated the daily watering routine and gained an extra 45 minutes of productive time per truck per day. The consistent acceleration on low charge was an unexpected benefit."
— Michael R., Fleet Operations Director, Midwest Distribution Center
FAQ
Frequently Asked Questions
Can I replace my existing lead-acid battery with this lithium unit?
Yes. This battery is engineered as a drop-in replacement for standard 80V lead-acid battery compartments. The physical dimensions align with common industrial battery tray standards. Your existing charger must be evaluated for compatibility, or a lithium-specific charger can be provided.
H3: How long does the 80V 200Ah battery last on a single charge?
Runtime depends on application intensity, load weight, and operating environment. Under standard warehouse conditions with moderate load cycles, this battery typically supports 4–6 hours of continuous operation. With opportunity charging during breaks, it can sustain multi-shift operations indefinitely.
What is opportunity charging and is it safe for this battery?
Opportunity charging means recharging the battery during short breaks rather than waiting for a full discharge. LiFePO4 chemistry is inherently tolerant of partial state of charge (PSOC) operations. Unlike lead-acid batteries, frequent top-up charging does not cause sulfation or reduce cycle life in lithium systems.
H3: Do I need a special charger for this lithium battery?
While some existing high-frequency chargers may be configurable for lithium profiles, we recommend using a charger programmed specifically for LiFePO4 chemistry. The correct charging algorithm ensures cell balancing, proper CC/CV transition, and temperature-adjusted charge rates.
What happens if the battery runs outside its temperature range?
The integrated BMS automatically suspends charging below 0°C and above 55°C, and suspends discharging below -20°C and above 60°C. These protective thresholds prevent lithium plating and thermal stress, preserving both safety and long-term capacity retention.
What is covered under the 5-year warranty?
The warranty covers defects in materials and workmanship, capacity degradation below 80% of nominal capacity within the warranty period, and BMS malfunction. The warranty is conditional on proper installation, use within specified parameters, and registration of the product within 30 days of delivery.
Is this battery suitable for cold storage applications?
The standard operating range for discharge is -20°C to +60°C. For cold storage environments below 0°C, an optional battery heating system is available. The heating module pre-warms cells before charging begins, ensuring safe operation in freezer and refrigerated warehouse conditions.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
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Business Type:
Manufacturer
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Total Annual:
20000000-35000000
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Employee Number:
200~400
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Ecer Certification：
Verified Supplier
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