Hunan Chalong Fly Technology Co., Ltd.
| Energy Density | 160 Wh/kg (cell level) |
| Charge Time | 1-1.5 hours (0 to 100% SOC at 1C) |
| Weight | Approx. 395 kg |
| Design Lifespan | 12 years |
| BMS | Advanced smart BMS with active cell balancing, SOC/SOH/RUL estimation, thermal runaway early warning, and fleet telemetry |
| Dimensions | 1100 x 780 x 540 mm (customizable) |
| Cycle Life | 5000+ cycles at 80% DOD |
| Communication | CAN Bus 2.0B, RS485, 4G IoT module (optional), Wi-Fi (optional) |
| Max Charge Current | 1C (500A) fast charge |
| Protection Class | IP67 (dust-tight and water immersion resistant) |
| Supply Ability | 2000 Pieces per Month |
| Delivery Time | 5-7 working days for stock, 15-25 days for production orders |
| Operating Temperature | -30°C to 60°C (discharge), -10°C to 45°C (charge) |
| Packaging Details | Export-grade plywood crate with EPE foam cushioning, full pallet wrapping, UN38.3 compliant shipping |
| Rated Capacity | 500Ah |
| Rated Energy | 40.0 kWh |
| Payment Terms | T/T,L/C,PayPal,Western Union |
| Max Discharge Current | 1.5C continuous (750A), 3C peak (1500A, 30s) |
| Nominal Voltage | 80V DC |
| Application | Heavy-duty forklifts, container handlers, port equipment, cold storage, mining and construction material handling |
| Battery Chemistry | LiFePO4 (Lithium Iron Phosphate) |
| Model Number | FLB-80500S |
| Certification | ISO 9001:2015, CE, UN38.3 |
| Place of Origin | Guangdong, China |
| Brand Name | ECER |
View Detail Information
Explore similar products
CLF Customized Smart Bluetooth App grade A lifepo4 BMS forklift electric battery
LiFePO4 Lithium Battery OEM ODM 24V 48V 72V 100AH 200AH 300AH 400AH Golf Cart
CLF E100-120XN Forklift Battery 36V10PZS1150 36V 48V 1150Ah for Hyster Forklift
OEM ODM EV Lithium Battery Pack For Forklift 24V 48V 60V 72V 80V Lifepo4
Product Specification
| Energy Density | 160 Wh/kg (cell level) | Charge Time | 1-1.5 hours (0 to 100% SOC at 1C) |
| Weight | Approx. 395 kg | Design Lifespan | 12 years |
| BMS | Advanced smart BMS with active cell balancing, SOC/SOH/RUL estimation, thermal runaway early warning, and fleet telemetry | Dimensions | 1100 x 780 x 540 mm (customizable) |
| Cycle Life | 5000+ cycles at 80% DOD | Communication | CAN Bus 2.0B, RS485, 4G IoT module (optional), Wi-Fi (optional) |
| Max Charge Current | 1C (500A) fast charge | Protection Class | IP67 (dust-tight and water immersion resistant) |
| Supply Ability | 2000 Pieces per Month | Delivery Time | 5-7 working days for stock, 15-25 days for production orders |
| Operating Temperature | -30°C to 60°C (discharge), -10°C to 45°C (charge) | Packaging Details | Export-grade plywood crate with EPE foam cushioning, full pallet wrapping, UN38.3 compliant shipping |
| Rated Capacity | 500Ah | Rated Energy | 40.0 kWh |
| Payment Terms | T/T,L/C,PayPal,Western Union | Max Discharge Current | 1.5C continuous (750A), 3C peak (1500A, 30s) |
| Nominal Voltage | 80V DC | Application | Heavy-duty forklifts, container handlers, port equipment, cold storage, mining and construction material handling |
| Battery Chemistry | LiFePO4 (Lithium Iron Phosphate) | Model Number | FLB-80500S |
| Certification | ISO 9001:2015, CE, UN38.3 | Place of Origin | Guangdong, China |
| Brand Name | ECER | ||
| High Light | Smart BMS CAN Bus Forklift Battery ，5000 Cycle Fast Charge LiFePO4 ，IP67 High Density Integrated Traction | ||
The FLB-80500S is an 80V 500Ah LiFePO4 forklift battery pack designed for heavy-duty electric forklifts, warehouse trucks, port logistics equipment, cold storage vehicles, and lead-acid replacement projects.
With approximately 40.0kWh rated energy, smart BMS protection, CAN / RS485 communication options, and customizable enclosure design, this battery system supports stable power delivery, reduced daily maintenance, and efficient charging for industrial material handling applications.
The FLB-80500S is built for industrial users who need a reliable lithium battery solution for electric forklifts and material handling equipment. Compared with traditional lead-acid batteries, LiFePO4 forklift batteries can help reduce watering, acid maintenance, long charging downtime, and frequent battery replacement.
This battery pack is suitable for heavy-duty forklift platforms where energy capacity, stable discharge, safety protection, charger matching, connector selection, and mechanical fit are all important. The final configuration can be adjusted according to forklift model, battery tray size, counterweight requirements, operating temperature, duty cycle, and communication needs.
The 80V 500Ah configuration provides strong energy support for heavy-duty forklifts, warehouse vehicles, and multi-shift material handling operations.
LiFePO4 chemistry offers stable thermal performance, long cycle life, and lower routine maintenance compared with lead-acid forklift batteries.
The integrated BMS monitors cell voltage, pack current, temperature, SOC, SOH, fault status, and cell balance to support safer charging and discharging.
High-current charging can be configured according to charger power, connector rating, cable size, BMS settings, and thermal design.
Communication interfaces can be customized for compatible forklift controllers, chargers, displays, or fleet management systems.
Battery enclosure size, weight, mounting layout, cable outlet position, connector type, and service access can be customized for forklift tray installation.
| Electrical Specifications | |
|---|---|
| Battery Model | FLB-80500S |
| Battery Chemistry | LiFePO4 / Lithium Iron Phosphate |
| Nominal Voltage | 80V DC |
| Rated Capacity | 500Ah |
| Rated Energy | Approximately 40.0kWh |
| Cell-Level Energy Density | Up to 160Wh/kg depending on selected cell model; pack-level energy density depends on enclosure, BMS, connectors, cable, and safety design |
| Cycle Life | 5000+ cycles under suitable operating conditions and recommended depth of discharge |
| Efficiency | High round-trip efficiency depending on system configuration and operating conditions |
| Charge / Discharge | |
| Recommended Charging | Configured according to charger power, BMS settings, connector rating, cable size, and thermal design |
| Fast Charging Option | High-current charging available for suitable forklift and charger systems |
| Continuous Discharge | Customized according to forklift power demand, BMS design, connector rating, and thermal requirements |
| Peak Discharge | Short-duration peak current can be configured according to system design and tested operating requirements |
| Protection Strategy | Over-charge, over-discharge, over-current, short-circuit, temperature, and cell balancing protection |
| BMS & Communication | |
| BMS Functions | SOC monitoring, SOH estimation, voltage monitoring, current monitoring, temperature monitoring, fault protection, cell balancing, and data logging options |
| Communication | CAN Bus, RS485, display interface, or customized communication protocol |
| IoT Monitoring Option | Optional 4G, Wi-Fi, or external data module can be configured for battery data upload projects according to customer requirements |
| Physical & Environmental | |
| Protection Design | Sealed enclosure and waterproof connector options available; final IP rating should be confirmed according to project structure and installation method |
| Low-Temperature Option | Battery heating function and low-temperature BMS logic available for cold storage applications |
| Operating Temperature | Configured according to cell type, BMS settings, heating option, and application environment |
| Dimensions | 1100 × 780 × 540mm, customizable |
| Weight | Approximately 395kg, depending on final configuration |
| Documents & Applications | |
| Available Documents | UN38.3, MSDS, CE and related project documents available according to order requirements |
| Compatible Equipment | 80V electric forklifts, heavy-duty counterbalance forklifts, warehouse trucks, port logistics equipment, cold storage handling vehicles, and lead-acid replacement projects |
Forklift battery systems often require project-based customization. The FLB-80500S can be configured according to equipment requirements, installation space, operating environment, and charging strategy.
Company Details
Business Type:
Manufacturer
Year Established:
2000
Total Annual:
20000000-35000000
Employee Number:
200~400
Ecer Certification：
Verified Supplier
Hunan Chalong Fly Technology Co., Ltd., established in 2018, is a subsidiary of Wuhan Changlong Group dedicated to the field of energy technology. The company integrates R&D, production, and sales, specializing in the innovation and manufacturing of lithium battery packs and solar energy storage... Hunan Chalong Fly Technology Co., Ltd., established in 2018, is a subsidiary of Wuhan Changlong Group dedicated to the field of energy technology. The company integrates R&D, production, and sales, specializing in the innovation and manufacturing of lithium battery packs and solar energy storage...
Get in touch with us
Leave a Message, we will call you back quickly!