Automatic Soap Production Line For Laundry Soap And Toilet Soap, Stainless Steel

Product Specification

Automatic Soap Production Line For Laundry Soap And Toilet Soap, Stainless Steel Soap Making Machine 300-2000kg/h

Product Overview

This fully automatic soap production line is designed for high-volume manufacturing of laundry soap and toilet soap. With capacities ranging from 300kg/h to 2000kg/h, it meets the needs of small startup factories as well as large-scale daily chemical manufacturers. The production line covers the complete process from raw material weighing, mixing, refining, bar extrusion, cutting, to stamping and shaping. It achieves fully automatic continuous production, significantly improving efficiency while reducing labor costs. The equipment is CE certified and has been successfully exported to more than 30 countries and regions including Africa, Southeast Asia, the Middle East, and South America.

1. Mixer
The mixer is used for blending and saponifying raw materials such as oils, alkali, water, and additives. It features a double-shaft design with heating function to ensure even mixing and complete chemical reaction. The mixer is the first and most critical step in producing high-quality soap base.

2. Three Roller Mill
The three roller mill refines the soap base by passing it through three hardened rollers. It removes lumps and creates a smooth, uniform, and fine texture. The gap between rollers is adjustable, allowing different levels of fineness according to the soap formula.

3. Double Layer Vacuum Plodder
This machine extrudes the refined soap base into a continuous soap bar under high vacuum. The vacuum removes air bubbles from the soap, resulting in a dense, flawless bar. The double layer design helps cool the soap and maintain its shape during extrusion.

4. Soap Cutting Machine
The soap cutting machine cuts the continuous soap bar into individual soap blocks. It offers adjustable cutting length with high precision. The machine runs smoothly and can handle high-speed production without damaging the soap shape.

5. Soap Stamping Machine
The stamping machine presses logos, brand names, and decorative patterns onto the surface of each soap block. It supports double-sided stamping at a speed of 40-60 pieces per minute. The molds are interchangeable, allowing quick changes for different designs.

Features and Advantages

1. High Capacity with Flexible Options

The line is available in four standard capacity models: 300kg/h, 500kg/h, 1000kg/h, and 2000kg/h. Customers can choose based on their production requirements and budget. Customized designs are also available for special process needs.

2. Fully Automatic Control for Easy Operation

Equipped with a PLC control system and user-friendly touchscreen interface, the line starts with one touch and automatically completes all production processes. Operators only need simple training, reducing dependence on skilled labor.

3. Stainless Steel Construction for Durability and Hygiene

All parts that come into contact with materials are made of high-quality SS304 stainless steel. It is corrosion-resistant, non-rusting, and ensures the purity of the soap while extending the equipment's service life to over 10 years.

4. Efficient Mixing and Refining System

The line features a powerful double-shaft mixer and a three-roll refiner, ensuring thorough mixing of raw materials and producing smooth, fine soap. The refining frequency can be adjusted to meet different formulation requirements.

5. Stable Forming System

With a vacuum bar extruder, automatic cutter, and double-sided stamping machine, the soap bars are produced with precise dimensions and an attractive appearance. Molds are interchangeable and support customized shapes and logos for branding needs.

6. Energy-Saving Design

All motors meet high energy efficiency standards. The entire line is designed for optimized energy consumption, saving approximately 15%-20% energy compared to traditional equipment, significantly reducing long-term operating costs.

7. Fast Installation and Commissioning

Each machine is fully tested and commissioned before leaving the factory. Upon arrival at the customer's facility, it only needs to be connected to power and water to start production. We provide detailed installation guide videos and on-site technical support

Technical Specifications (Reference)

After-Sales Service and Support

12-month warranty for the entire line, with lifetime technical support

Free spare parts for critical components

Remote troubleshooting via video call or WhatsApp

On-site installation and training available upon request

Detailed user manual and video guides provided with each machine

Why Choose Us

Factory direct price – no middlemen, competitive pricing

CE certified – meets international safety and quality standards

Experienced team – over 10 years in soap machinery manufacturing

Global track record – successful projects in Ethiopia, Tanzania, Cameroon, Congo, Nigeria, Kenya, and more

Successful Project Case

Ethiopia Client – 2000kg/h Soap Production Line

We successfully delivered a fully automatic soap production line to our client in Ethiopia with a capacity of 2,000kg per hour. The line includes a mixer, three roller mill, double layer vacuum plodder, soap cutting machine, and soap stamping machine. It has been running smoothly for over 18 months with a daily output of 15-20 tons. The client is very satisfied with the performance and has already ordered a second line. This project demonstrates the reliability and efficiency of our soap production line for large-scale manufacturing.