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High Capacity Glycerin Soap Making Machine | Fully Automatic Saponification for Laundry Bar Production Line
Products Description
Soap raw materials start from grease and generally go through the following processes.
1. Saponification
The oil reacts with the base to produce the higher fatty acid sodium and glycerin (and some water), which is one step in the process of making soap. In the saponification pot, fully stirred and heated, the grease layer gradually reduced, the liquid does not appear stratified, the saponification reaction is completed.
2. Salting out In the closed soap, add salt or saturated salt water to separate the soap from the dilute glycerin water. The lower concentration at which the soap precipitates is called the salting-out concentration. After the closed soap glue is salted out,the upper soap is called soap granules; The lower layer of salted glycerin water is drained from the bottom of the soap pan to recover the glycerin.
3. Wash After separating the waste liquid, add water and steam to boil the soap granules, so that it becomes a uniform soap glue from the dissolving state, and washes out the remaining glycerin, pigment and impurities.
4. Alkali analysis The glycerin, salt, pigment and impurities in the soap grains were further washed out by alkali analysis in
order to saponify the remaining oil in the soap grains. The lower alkali concentration that precipitates out completely is called the alkali water concentration. Adjust enough to split the soap into upper and lower soap phases. The upper layer is the pure soap base, and the lower layer is the soap foot. The soap foot is dark in color and has many impurities, which are generally reused in the next pot of alkali analysis.
5. The saponification vacuum drying system is a high-temperature liquid soap base (fatty acid Na) formed by the interaction of animal and vegetable oils (the main component fatty acids) with alkali, and then glycerin, additives and other ingredients areadded at the same time in the process, and then the soap base is changed from liquid to flake solid under the vacuum of the vacuum dryer due to the rapid evaporation of water, and the soap base is squeezed and ground by the refining machine to become soap granules.
The first step in the saponification process: heating the saponification tank.
The second step in the saponification process: air-drying the soap solution.
The third step in the saponification process is grinding into granules.
Technical Paramenters
Items
Volume per Tank(L)
XT50
50
XT-100
100
XT-300
300
XT-500
500
XT-1000
1000
Application Industries:
Food & Beverage Industry: Blended oil, seasoning sauce, fruit juice, alcohol, dairy products, etc.
Daily Chemical Industry: Shampoo, body wash, facial cleanser, sunscreen, laundry detergent, disinfectant hand sanitizer, dishwashing liquid, skin cream, toothpaste, hair conditioner, etc.
Pharmaceutical Industry: Oral liquid, ointment, emulsion, vaseline, cleaning & disinfecting lotion, and other liquid/paste materials.
Industrial Chemical Industry: White latex, all-purpose adhesive, paint, chemical cleaning agent, chemical liquid additive, chemical solution, new polymer liquid materials, etc.
Product show:
Customer's soap made from oils demonstration
Customer showcases across the country
FAQ:
1.Q:What is the production capacity of this high capacity glycerin soap making machine? A:The fully automatic saponification machine can produce 500-2000 kg per hour depending on the model. For laundry bar soap (80-100g per bar), it can output approximately 10,000-25,000 bars per hour. We offer customizable capacities to meet your production line requirements. 2.Q: Can this machine produce both glycerin soap and regular laundry bar soap? A: Yes, the machine is highly versatile. It can produce glycerin soap, transparent soap, laundry bar soap, toilet soap, and medicated soap by adjusting the formula and process parameters. The saponification system is designed for multiple soap types with the same production line. 3. Q: What is the difference between this fully automatic saponification machine and a soap plodder? A: The saponification machine is the complete production line that includes fat/oil saponification, neutralization, drying, and mixing. The soap plodder is only the extruding stage (part of the finishing section). Our fully automatic line integrates saponification → drying → mixing → plodding → stamping into one continuous process. 4. Q: What raw materials does the glycerin soap making machine require? A: The machine works with common soap-making raw materials including: Fats/Oils: Palm oil, coconut oil, tallow, or vegetable oils Caustic soda (NaOH) for saponification Glycerin (optional, can be added or retained) Additives: Fragrance, colorants, herbal extracts, or moisturizers We can provide the full formula guidance upon purchase. 5. Q: What is the installation and after-sales support for this high capacity soap line? A: We provide: Free installation guidance with detailed drawings and video tutorials On-site support option: Engineers available for overseas installation and training (travel expenses covered by buyer) 12 months warranty for all electrical and mechanical parts Lifetime technical support and spare parts supply (wear parts like seals, molds, and scraper blades always in stock)
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2005
Total Annual:
10000000-50000000
Employee Number:
50~200
Ecer Certification：
Verified Supplier
Henan LOVO Industry Co., Ltd’s headquarters is located in Zhengzhou High-tech Industrial Zone. Since its establishment, the company has relied on its strong technical strength and excellent facilities and equipment, and after more than 20 years of exploration and innovation in prod... Henan LOVO Industry Co., Ltd’s headquarters is located in Zhengzhou High-tech Industrial Zone. Since its establishment, the company has relied on its strong technical strength and excellent facilities and equipment, and after more than 20 years of exploration and innovation in prod...
